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acs驱动与交互

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This commit is contained in:
psh
2024-02-23 16:29:00 +08:00
parent 3e487bea2d
commit 5553983559
11 changed files with 945 additions and 557 deletions
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4
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device/device_driver/DriverTypeEnum.java
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@@ -29,7 +29,9 @@ public enum DriverTypeEnum {
AUTODOOR(10, "standard_autodoor", "标准版-自动门", "autodoor"),
CW_SITE(11, "cw_site", "超威-检测站点", "conveyor");
SSX_SITE(11, "ssx_site", "输送线", "conveyor");
//驱动索引
private int index;

9
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/RequestMethodEnum.java
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@@ -12,10 +12,11 @@ import com.alibaba.fastjson.JSONObject;
public enum RequestMethodEnum {
feedback_task_status(1, "feedback_task_status", "反馈任务状态","1"),
apply_mjxl(2, "MJXLTask", "涂板线满架下料","1"),
apply_bpsl(3, "BPSLTask", "包片上料","1"),
apply_tbxbkj(4, "TBXBKJTask", "涂板线补空架","1"),
apply_kghjrk(5, "KGHJRKTask", "空固化架入库","1");
apply_point(2, "POINTTask", "点对点任务","1"),
apply_yclrk(3, "YCLRKTask", "原材料入库","1"),
apply_yclck(4, "YCLCKTask", "原材料出库","1"),
apply_ssxbkj(5, "SSXBKJTask", "输送线补空架","1"),
apply_kjrk(6, "KJRKTask", "空固化架入库","1");
//驱动索引

64
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/fold_disc_site/FoldDiscSiteDefinition.java Normal file
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@@ -0,0 +1,64 @@
package org.nl.acs.device_driver.basedriver.fold_disc_site;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import org.nl.acs.device_driver.DeviceDriver;
import org.nl.acs.device_driver.defination.OpcDeviceDriverDefinition;
import org.nl.acs.opc.Device;
import org.nl.acs.opc.DeviceType;
import org.springframework.stereotype.Service;
import java.util.LinkedList;
import java.util.List;
/**
* 晟华叠盘机
*/
@Service
public class FoldDiscSiteDefinition implements OpcDeviceDriverDefinition {
@Override
public String getDriverCode() {
return "fold_disc_site";
}
@Override
public String getDriverName() {
return "叠盘机";
}
@Override
public String getDriverDescription() {
return "叠盘机";
}
@Override
public DeviceDriver getDriverInstance(Device device) {
return (new FoldDiscSiteDeviceDriver()).setDevice(device).setDriverDefinition(this);
}
@Override
public Class<? extends DeviceDriver> getDeviceDriverType() {
return FoldDiscSiteDeviceDriver.class;
}
@Override
public List<DeviceType> getFitDeviceTypes() {
List<DeviceType> types = new LinkedList<>();
types.add(DeviceType.station);
return types;
}
@Override
public List<ItemDto> getReadableItemDTOs() {
return getReadableItemDtos2();
}
public static List<ItemDto> getReadableItemDtos2() {
return ItemProtocol.getReadableItemDtos();
}
@Override
public List<ItemDto> getWriteableItemDTOs() {
return ItemProtocol.getWriteableItemDtos();
}
}

247
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/fold_disc_site/FoldDiscSiteDeviceDriver.java Normal file
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@@ -0,0 +1,247 @@
package org.nl.acs.device_driver.basedriver.fold_disc_site;
import cn.hutool.core.date.DateUtil;
import cn.hutool.core.util.IdUtil;
import cn.hutool.core.util.ObjectUtil;
import cn.hutool.core.util.StrUtil;
import cn.hutool.http.HttpResponse;
import com.alibaba.fastjson.JSONObject;
import lombok.Getter;
import lombok.RequiredArgsConstructor;
import lombok.Setter;
import lombok.extern.slf4j.Slf4j;
import org.nl.acs.device.domain.Device;
import org.nl.acs.device.service.DeviceService;
import org.nl.acs.device_driver.DeviceDriver;
import org.nl.acs.device_driver.RequestMethodEnum;
import org.nl.acs.device_driver.RouteableDeviceDriver;
import org.nl.acs.device_driver.driver.AbstractOpcDeviceDriver;
import org.nl.acs.device_driver.driver.ExecutableDeviceDriver;
import org.nl.acs.ext.wms.data.feedBackTaskStatus.FeedBackTaskStatusRequest;
import org.nl.acs.ext.wms.service.AcsToWmsService;
import org.nl.acs.instruction.service.InstructionService;
import org.nl.acs.log.service.DeviceExecuteLogService;
import org.nl.acs.monitor.DeviceStageMonitor;
import org.nl.acs.route.service.RouteLineService;
import org.nl.acs.route.service.dto.RouteLineDto;
import org.nl.acs.task.service.TaskService;
import org.nl.acs.utils.ReadUtil;
import org.nl.config.SpringContextHolder;
import org.openscada.opc.lib.da.Server;
import org.springframework.http.HttpStatus;
import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
/**
* 叠盘机
*/
@Slf4j
@Getter
@Setter
@RequiredArgsConstructor
public class FoldDiscSiteDeviceDriver extends AbstractOpcDeviceDriver implements DeviceDriver, ExecutableDeviceDriver, RouteableDeviceDriver, DeviceStageMonitor {
protected ItemProtocol itemProtocol = new ItemProtocol(this);
InstructionService instructionService = SpringContextHolder.getBean("instructionServiceImpl");
DeviceService deviceservice = SpringContextHolder.getBean("deviceServiceImpl");
RouteLineService routelineserver = SpringContextHolder.getBean("routeLineServiceImpl");
TaskService taskserver = SpringContextHolder.getBean("taskServiceImpl");
DeviceExecuteLogService logServer = SpringContextHolder.getBean("deviceExecuteLogServiceImpl");
AcsToWmsService acsToWmsService = SpringContextHolder.getBean("acsToWmsServiceImpl");
String device_code;
int mode = 0;
int error = 0;
int move = 0;
int last_mode = 0;
int last_error = 0;
int last_move = 0;
Boolean isonline = true;
int hasGoods = 0;
Boolean iserror = false;
boolean requireSucess = false;
boolean requireQtySuccess = false;
boolean errorDeviceRecord = false;
JSONObject errorDeviceRecordRequest = new JSONObject();
int heartbeat;
int last_heartbeat;
private Date checkHeartbeattime = new Date();
private Date last_checkHeartbeattime = new Date();
int branchProtocol = 0;
private Date instruction_require_time = new Date();
private Date instruction_finished_time = new Date();
private int instruction_require_time_out = 3000;
private int instruction_finished_time_out;
String message;
int number = 0;
int last_number = 0;
int task = 0;
int last_task = 0;
@Override
public Device getDevice() {
return this.device;
}
@Override
public void execute() {
try {
device_code = this.getDeviceCode();
mode = itemProtocol.getMode();
move = itemProtocol.getMove();
number = itemProtocol.getNumber();
error = itemProtocol.getError();
task = itemProtocol.getTask();
if (number != last_number) {
int max_emptypalletnum = Integer.parseInt(this.getDevice().getExtraValue().get("max_emptypalletnum").toString());
if (number == max_emptypalletnum) {
this.requireSucess = false;
}
}
} catch (Exception var17) {
return;
}
//急停
if (this.isStop()) {
//未在线无心跳
} else if (!this.itemProtocol.getIsonline()) {
this.setIsonline(false);
this.setIserror(true);
message = "信号量同步异常";
//未联机
} else if (mode == 0) {
this.setIsonline(false);
this.setIserror(true);
message = "未联机";
//有报警
} else if (error != 0) {
this.setIsonline(false);
this.setIserror(true);
message = "有报警";
//无报警
} else {
this.setIsonline(true);
this.setIserror(false);
message = "";
switch (mode) {
case 1:
log.debug("设备运转模式:等待工作");
break;
case 2:
if (!this.requireSucess) {
this.shipDeviceUpdate();
}
}
}
last_mode = mode;
last_move = move;
last_number = number;
last_error = error;
last_task = task;
}
public void writing(String param, String value) {
String to_param = this.getDevice().getOpc_server_code() + "." + this.getDevice().getOpc_plc_code() + "." + this.getDevice().getDevice_code()
+ "." + param;
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<>();
itemMap.put(to_param, value);
ReadUtil.write(itemMap, server);
server.disconnect();
logServer.deviceExecuteLog(this.device_code, "", "", param + " 写入 " + value);
}
public void executing(Server server, Map<String, Object> itemMap) {
ReadUtil.write(itemMap, server);
server.disconnect();
}
public void writing(int command) {
String to_command = this.getDevice().getOpc_server_code() + "." + this.getDevice().getOpc_plc_code() + "." + this.getDevice().getDevice_code()
+ "." + ItemProtocol.item_to_command;
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<String, Object>();
itemMap.put(to_command, command);
ReadUtil.write(itemMap, server);
ReadUtil.write(itemMap, server);
server.disconnect();
logServer.deviceExecuteLog(this.device_code, "", "", "to_command 写入 " + command);
}
private void shipDeviceUpdate() {
Date date = new Date();
if (date.getTime() - this.instruction_require_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒，而被无视", this.instruction_require_time_out);
} else {
this.instruction_require_time = date;
FeedBackTaskStatusRequest request = new FeedBackTaskStatusRequest();
request.setDevice_code(this.device_code);
request.setRequest_medthod_code(RequestMethodEnum.apply_kjrk.getCode());
request.setRequest_medthod_name(RequestMethodEnum.apply_kjrk.getName());
String resp = acsToWmsService.applyTask(request);
JSONObject res_jo = JSONObject.parseObject(resp);
if (StrUtil.equals(res_jo.getString("code"), "200")) {
log.info("叠盘位堆叠数量满自动申请搬运任务成功！");
this.requireSucess = true;
}
}
}
@Override
public JSONObject getDeviceStatusName() throws Exception {
String mode;
switch (this.mode) {
case 0:
mode = "脱机";
break;
case 2:
mode = "待机";
break;
default:
mode = String.valueOf(this.mode);
}
JSONObject jo = new JSONObject();
jo.put("device_name", this.getDevice().getDevice_name());
jo.put("mode", mode);
jo.put("move", move);
jo.put("error", error);
jo.put("number", number);
jo.put("isError", iserror);
jo.put("isOnline", isonline);
jo.put("message", message);
return jo;
}
@Override
public void setDeviceStatus(JSONObject data) {
}
}

117
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/fold_disc_site/ItemProtocol.java Normal file
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@@ -0,0 +1,117 @@
package org.nl.acs.device_driver.basedriver.fold_disc_site;
import lombok.Getter;
import lombok.Setter;
import lombok.extern.slf4j.Slf4j;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import java.util.ArrayList;
import java.util.List;
@Slf4j
@Getter
@Setter
@SuppressWarnings("unused")
public class ItemProtocol {
public static String item_heartbeat = "heartbeat";
public static String item_mode = "mode";
public static String item_move = "move";
public static String item_number = "number";
public static String item_error = "error";
public static String item_task = "task";
public static String item_to_command = "to_command";
public static String item_to_target = "to_target";
public static String item_to_task = "to_task";
Boolean isonline;
private FoldDiscSiteDeviceDriver driver;
public ItemProtocol(FoldDiscSiteDeviceDriver driver) {
this.driver = driver;
}
public int getHeartbeat() {
return this.getOpcIntegerValue(item_heartbeat);
}
public int getMode() {
return this.getOpcIntegerValue(item_mode);
}
public int getMove() {
return this.getOpcIntegerValue(item_move);
}
public int getNumber() {
return this.getOpcIntegerValue(item_number);
}
public int getError() {
return this.getOpcIntegerValue(item_error);
}
public int getTask() {
return this.getOpcIntegerValue(item_task);
}
public int getToCommand() {
return this.getOpcIntegerValue(item_to_command);
}
public int getToTarget() {
return this.getOpcIntegerValue(item_to_target);
}
public int getToTask() {
return this.getOpcIntegerValue(item_to_task);
}
//是否有货
public int hasGoods(int move) {
return move;
}
public int getOpcIntegerValue(String protocol) {
Integer value = this.driver.getIntegeregerValue(protocol);
if (value == null) {
// log.error(this.getDriver().getDeviceCode() + ":protocol " + protocol + " 信号同步异常!");
setIsonline(false);
} else {
setIsonline(true);
return value;
}
return 0;
}
public String getOpcStringValue(String protocol) {
String value = this.driver.getStringValue(protocol);
if (value != null) {
return value;
}
return "";
}
public static List<ItemDto> getReadableItemDtos() {
ArrayList<ItemDto> list = new ArrayList<>();
list.add(new ItemDto(item_heartbeat, "心跳", "DB1.B0"));
list.add(new ItemDto(item_mode, "工作模式", "DB1.B1", Boolean.TRUE));
list.add(new ItemDto(item_move, "广电信号", "DB1.B2"));
list.add(new ItemDto(item_number, "数量", "DB1.B3"));
list.add(new ItemDto(item_error, "error", "DB1.B5"));
list.add(new ItemDto(item_task, "任务号", "DB1.D6"));
return list;
}
public static List<ItemDto> getWriteableItemDtos() {
ArrayList<ItemDto> list = new ArrayList<>();
list.add(new ItemDto(item_to_command, "下发指令", "DB2.W0", Boolean.TRUE));
list.add(new ItemDto(item_to_target, "下发目标站", "DB2.W2"));
list.add(new ItemDto(item_to_task, "下发任务号", "DB2.D4"));
return list;
}
}

6
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/cw_site/ItemProtocol.java → acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/ssx_site/ItemProtocol.java
View File

@@ -1,4 +1,4 @@
package org.nl.acs.device_driver.basedriver.cw_site;
package org.nl.acs.device_driver.basedriver.ssx_site;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -19,9 +19,9 @@ public class ItemProtocol {
public static String item_tier = "tier";
public static String item_to_command = "to_command";
private CwSiteDeviceDriver driver;
private SsxSiteDeviceDriver driver;
public ItemProtocol(CwSiteDeviceDriver driver) {
public ItemProtocol(SsxSiteDeviceDriver driver) {
this.driver = driver;
}

14
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/cw_site/CwSiteDefination.java → acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/ssx_site/SsxSiteDefination.java
View File

@@ -1,4 +1,4 @@
package org.nl.acs.device_driver.basedriver.cw_site;
package org.nl.acs.device_driver.basedriver.ssx_site;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import org.nl.acs.device.domain.Device;
@@ -15,31 +15,31 @@ import java.util.List;
* 说明：该站点为普通带光电检测站点
*/
@Service
public class CwSiteDefination implements OpcDeviceDriverDefination {
public class SsxSiteDefination implements OpcDeviceDriverDefination {
@Override
public String getDriverCode() {
return "cw_site";
return "ssx_site";
}
@Override
public String getDriverName() {
return "超威-检测站点";
return "输送线-检测站点";
}
@Override
public String getDriverDescription() {
return "超威-检测站点";
return "输送线-检测站点";
}
@Override
public DeviceDriver getDriverInstance(Device device) {
return (new CwSiteDeviceDriver()).setDevice(device).setDriverDefination(this);
return (new SsxSiteDeviceDriver()).setDevice(device).setDriverDefination(this);
}
@Override
public Class<? extends DeviceDriver> getDeviceDriverType() {
return CwSiteDeviceDriver.class;
return SsxSiteDeviceDriver.class;
}
@Override

80
acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/cw_site/CwSiteDeviceDriver.java → acs/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/basedriver/ssx_site/SsxSiteDeviceDriver.java
View File

@@ -1,7 +1,5 @@
package org.nl.acs.device_driver.basedriver.cw_site;
package org.nl.acs.device_driver.basedriver.ssx_site;
import cn.hutool.core.date.DateUtil;
import cn.hutool.core.util.IdUtil;
import cn.hutool.core.util.StrUtil;
import com.alibaba.fastjson.JSONObject;
import lombok.Data;
@@ -19,15 +17,9 @@ import org.nl.acs.ext.wms.service.AcsToWmsService;
import org.nl.acs.instruction.domain.Instruction;
import org.nl.acs.instruction.service.InstructionService;
import org.nl.acs.monitor.DeviceStageMonitor;
import org.nl.acs.opc.WcsConfig;
import org.nl.acs.route.service.RouteLineService;
import org.nl.acs.route.service.dto.RouteLineDto;
import org.nl.acs.task.domain.Task;
import org.nl.acs.task.service.TaskService;
import org.nl.acs.task.service.dto.TaskDto;
import org.nl.acs.task.service.mapper.TaskMapper;
import org.nl.acs.utils.ConvertUtil;
import org.nl.common.utils.CodeUtil;
import org.nl.config.SpringContextHolder;
import org.openscada.opc.lib.da.Server;
@@ -42,7 +34,7 @@ import java.util.Map;
@Slf4j
@Data
@RequiredArgsConstructor
public class CwSiteDeviceDriver extends AbstractOpcDeviceDriver implements DeviceDriver, ExecutableDeviceDriver, RouteableDeviceDriver , DeviceStageMonitor {
public class SsxSiteDeviceDriver extends AbstractOpcDeviceDriver implements DeviceDriver, ExecutableDeviceDriver, RouteableDeviceDriver , DeviceStageMonitor {
protected ItemProtocol itemProtocol = new ItemProtocol(this);
InstructionService instructionService = SpringContextHolder.getBean("instructionServiceImpl");
@@ -179,7 +171,7 @@ public class CwSiteDeviceDriver extends AbstractOpcDeviceDriver implements Devic
}
if (error != last_error) {
}
if (action != last_action) {
if (mode != last_mode) {
this.setRequireSucess(false);
}
@@ -215,38 +207,21 @@ public class CwSiteDeviceDriver extends AbstractOpcDeviceDriver implements Devic
return;
case 2:
break;
}
switch (action) {
//呼叫负极板
case 1:
if (move==0 && !requireSucess) {
apply(1,"2");
}
break;
//呼叫边负极板
case 2:
if (move==0 && !requireSucess) {
apply(2,"3");
}
break;
//呼叫正极板
case 3:
if (move==0 && !requireSucess) {
apply(3,"1");
}
break;
//出负极空固化架
case 4:
if (move!=0 && !requireSucess) {
apply(4,"2");
}
break;
//出正极空固化架
case 5:
if (move!=0 && !requireSucess) {
apply(5,"1");
}
log.info("呼叫空盅");
this.apply(5);
break;
case 6:
log.info("空盅出库");
this.apply(6);
break;
case 7:
log.info("呼叫满料");
this.apply(7);
break;
case 8:
log.info("满料出库");
this.apply(8);
break;
}
@@ -357,7 +332,7 @@ public class CwSiteDeviceDriver extends AbstractOpcDeviceDriver implements Devic
*
* @param
*/
public synchronized boolean apply(Integer type,String materialType) {
public synchronized boolean apply(Integer type) {
Date date = new Date();
if (date.getTime() - this.time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒，而被无视", this.time);
@@ -366,22 +341,21 @@ public class CwSiteDeviceDriver extends AbstractOpcDeviceDriver implements Devic
this.time = date;
FeedBackTaskStatusRequest request = new FeedBackTaskStatusRequest();
request.setDevice_code(devicecode);
request.setMaterial_type(materialType);
if (type==1 ||type==2||type==3) {
//包片上料
request.setRequest_medthod_code(RequestMethodEnum.apply_bpsl.getCode());
request.setRequest_medthod_name(RequestMethodEnum.apply_bpsl.getName());
}else if (type==4||type==5) {
//空托盘出库，包片机和销售出库空位都可以
request.setRequest_medthod_code(RequestMethodEnum.apply_kghjrk.getCode());
request.setRequest_medthod_name(RequestMethodEnum.apply_kghjrk.getName());
if (type==5) {
//呼叫空固化架
request.setRequest_medthod_code(RequestMethodEnum.apply_ssxbkj.getCode());
request.setRequest_medthod_name(RequestMethodEnum.apply_ssxbkj.getName());
}else if (type==8) {
//原材料入库
request.setRequest_medthod_code(RequestMethodEnum.apply_yclrk.getCode());
request.setRequest_medthod_name(RequestMethodEnum.apply_yclrk.getName());
}
String resp = acsToWmsService.applyTask(request);
JSONObject res_jo = JSONObject.parseObject(resp);
if (StrUtil.equals(res_jo.getString("code"), "200")) {
this.writing(type);
this.setRequireSucess(true);
log.info("acs申请任务", this.devicecode, "满盅入库任务申请成功!");
log.info("acs申请任务", this.devicecode, "任务申请成功!");
}
return true;
}