This commit is contained in:
2024-05-08 17:05:51 +08:00
6 changed files with 188 additions and 95 deletions

View File

@@ -291,6 +291,11 @@ public class FinishedProductOutBindLableDeviceDriver extends AbstractOpcDeviceDr
if (move > 0 && !requireSucess) {
applyLaStrangulationAndLabeling(mode);
}
case 17:
//申请调试贴标
if(move > 0 && !requireSucess){
applyLaStrangulationAndLabeling(mode);
}
break;
}
}
@@ -413,6 +418,8 @@ public class FinishedProductOutBindLableDeviceDriver extends AbstractOpcDeviceDr
String bindingTemplate = jo.get("bindingTemplate").toString();
String printDevice = jo.get("printDevice").toString();
String bundleTimes = jo.get("bundleTimes").toString();
String case1 = jo.get("case").toString();
String direction = jo.get("direction").toString();
List list = new ArrayList();
if (mode == 10 || mode == 16) {
@@ -521,6 +528,41 @@ public class FinishedProductOutBindLableDeviceDriver extends AbstractOpcDeviceDr
map12.put("value", labelingTemplate);
list.add(map12);
}
if(mode == 17){
Map map = new HashMap();
map.put("code", "to_length");
map.put("value", length);
list.add(map);
Map map2 = new HashMap();
map2.put("code", "to_weight");
map2.put("value", weight);
list.add(map2);
Map map3 = new HashMap();
map3.put("code", "to_height");
map3.put("value", height);
list.add(map3);
Map map5 = new HashMap();
map5.put("code", "to_command");
map5.put("value", mode);
list.add(map5);
Map map11 = new HashMap();
map11.put("code", "to_binding_times");
map11.put("value", bundleTimes);
list.add(map11);
if(StrUtil.isNotEmpty(case1) && !" ".equals(case1)){
Map map12 = new HashMap();
map12.put("code", "to_binding_times");
map12.put("value", bundleTimes);
list.add(map12);
}
if(StrUtil.isNotEmpty(direction) && !" ".equals(direction)){
Map map13 = new HashMap();
map13.put("code", "to_direction");
map13.put("value", direction);
list.add(map13);
}
}
try {
this.writing(list);
} catch (Exception e) {

View File

@@ -21,9 +21,11 @@ import org.nl.acs.device_driver.driver.AbstractOpcDeviceDriver;
import org.nl.acs.device_driver.driver.ExecutableDeviceDriver;
import org.nl.acs.ext.wms.service.AcsToWmsService;
import org.nl.acs.ext.wms.service.impl.AcsToWmsServiceImpl;
import org.nl.acs.history.ErrorUtil;
import org.nl.acs.history.service.DeviceErrorLogService;
import org.nl.acs.history.service.impl.DeviceErrorLogServiceImpl;
import org.nl.acs.instruction.domain.Instruction;
import org.nl.acs.instruction.enums.InstructionStatusEnum;
import org.nl.acs.instruction.service.InstructionService;
import org.nl.acs.log.service.DeviceExecuteLogService;
import org.nl.acs.monitor.DeviceStageMonitor;
@@ -323,7 +325,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
storage_cache = this.itemProtocol.getItem_storage_cache();
if (!command.equals(last_command)){
requireSucess=true;
requireSucess=false;
if (command==0){
clearWrite();
}
@@ -362,59 +364,36 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
count = 0;
}
if (mode != 3 && requireSucess) {
message = "one_message7";
} else if (error != 0) {
message = "universal_message3";
//指定库位满入
if (error == 5 && count< WcsConfig.stacker_error_in_count) {
//相同任务时限制加一
if (Objects.equals(task, last_task)){
count++;
}
applyUpdatePointCode(StandarStirageErroEnum.FILL.getType());
}
//空出
if (error == 6) {
applyUpdatePointCode(StandarStirageErroEnum.VOIDANCE.getType());
}
//浅货位有货
if (error == 16) {
//放货
if (cargoMove == 1 && count< WcsConfig.stacker_error_in_count) {
//相同任务时限制加一
if (Objects.equals(task, last_task)){
count++;
}
applyUpdatePointCode(StandarStirageErroEnum.BLOCK_OUT.getType());
} else if (cargoMove == 0) {
//取货
applyUpdatePointCode(StandarStirageErroEnum.BLOCK_IN.getType());
}
}
} else {
if (error != 0) {
//满入空出或者浅货位阻挡
erroBlock();
}
List list = new ArrayList();
switch (command) {
case 0:
boolean b = applyTask();
if (b) {
requireSucess = true;
if (updateCommand("0")) break;
requireSucess = false;
}
break;
case 1:
message = "universal_delivery";
if (updateCommand("1")) break;
break;
case 2:
message = "universal_completed";
Instruction instruction = checkInst();
if (ObjectUtil.isEmpty(instruction)) {
if (updateCommand("2")) break;
Instruction instruction2 = checkInst();
if (ObjectUtil.isEmpty(instruction2)) {
message = "universal_message4";
break;
}
String next_device_code = instruction.getNext_device_code();
String next_device_code = instruction2.getNext_device_code();
Device nextDevice = deviceAppService.findDeviceByCode(next_device_code);
if (StrUtil.equals(nextDevice.getDevice_type(), DeviceType.conveyor.name())) {
if (ObjectUtil.isNotEmpty(nextDevice.getExtraValue().get("z"))) {
@@ -464,13 +443,15 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
map4.put("code", "to_command");
map4.put("value", 2);
list.add(map4);
requireSucess = true;
requireSucess = false;
break;
case 3:
message = "universal_releasing";
if (updateCommand("3")) break;
break;
case 4:
message = "one_message1";
if (updateCommand("4")) break;
Instruction instruction1 = checkInst();
String next_device_code1 = instruction1.getNext_device_code();
Device nextDevice1 = deviceAppService.findDeviceByCode(next_device_code1);
@@ -490,10 +471,11 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
map.put("value", 4);
list.add(map);
}
requireSucess = true;
requireSucess = false;
break;
case 5:
message = "universal_releasing_completed";
if (updateCommand("5")) break;
Map<String, Object> map = new HashMap<>();
map.put("code", "to_command");
map.put("value", 11);
@@ -504,7 +486,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
} catch (Exception e) {
e.printStackTrace();
}
requireSucess = true;
requireSucess = false;
break;
case 6:
message = "one_message2";
@@ -512,7 +494,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
map1.put("code", "to_command");
map1.put("value", 6);
list.add(map1);
requireSucess = true;
requireSucess = false;
break;
case 7:
message = "one_message3";
@@ -520,7 +502,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
map2.put("code", "to_command");
map2.put("value", 7);
list.add(map2);
requireSucess = true;
requireSucess = false;
break;
case 8:
message = "one_message4";
@@ -528,11 +510,11 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
map3.put("code", "to_command");
map3.put("value", 8);
list.add(map3);
requireSucess = true;
requireSucess = false;
break;
default:
message = "one_message5";
requireSucess = true;
requireSucess = false;
break;
}
if (list.size() != 0) {
@@ -576,6 +558,71 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
last_fork_runingTimes = fork_runingTimes;*/
}
private boolean updateCommand(String toCommand) {
Instruction instruction0 = checkInst();
if (ObjectUtil.isEmpty(instruction0)) {
message = "universal_message4";
return true;
}
instruction0.setExecute_code(toCommand);
instructionService.update(instruction0);
return false;
}
private void erroBlock() {
message = "universal_message3";
//指定库位满入
if (error == 5 && count< WcsConfig.stacker_error_in_count) {
//清警
cleanErro();
//相同任务时限制加一
if (Objects.equals(task, last_task)){
count++;
}
applyUpdatePointCode(StandarStirageErroEnum.FILL.getType());
}
//空出直接完结指令
if (error == 6) {
//清警
cleanErro();
Instruction instruction = checkInst();
try {
finish_instruction(instruction);
} catch (Exception e) {
throw new RuntimeException(e);
}
}
//浅货位有货
if (error == 16) {
//清警
cleanErro();
//放货
if (cargoMove == 1 && count< WcsConfig.stacker_error_in_count) {
//相同任务时限制加一
if (Objects.equals(task, last_task)){
count++;
}
applyUpdatePointCode(StandarStirageErroEnum.BLOCK_OUT.getType());
} else if (cargoMove == 0) {
//取货
applyUpdatePointCode(StandarStirageErroEnum.BLOCK_IN.getType());
}
}
}
private void cleanErro() {
List list = new ArrayList();
HashMap map = new HashMap();
map.put("code","to_command");
map.put("value","5");
list.add(map);
writing(list);
}
/**
* 申请更新点位
*
@@ -612,15 +659,15 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
if (ObjectUtil.isEmpty(point)) {
message = "one_message18";
}
if (type.equals(StandarStirageErroEnum.VOIDANCE.getType())) {
updateData1(poinCode, instruction, point, split);
List list = new ArrayList();
pakageData(list, point, split);
}
if (type.equals(StandarStirageErroEnum.BLOCK_IN.getType()) || type.equals(StandarStirageErroEnum.FILL.getType())) {
updateData2(poinCode, instruction, point, split);
task = task*1000;
updateData2(poinCode, instruction, point, split,task);
List list = new ArrayList();
pakageData(list, point, split);
String x = point.getExtraValue().get("x").toString();
String y = split[1];
String z = split[2];
pakagePLCData(list, x,y,z,"2",task);
}
}
//取货潜货位阻挡做完移库任务
@@ -648,10 +695,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
}
}
private void pakageData(List list, Device point, String[] split) {
String x = point.getExtraValue().get("x").toString();
String y = split[1];
String z = split[2];
private void pakagePLCData(List list, String x, String y, String z, String toCommand, Integer task) {
HashMap map1 = new HashMap();
map1.put("code", "to_x");
map1.put("value", y);
@@ -664,11 +708,20 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
map3.put("code", "to_z");
map3.put("value", x);
list.add(map3);
HashMap map4 = new HashMap();
map4.put("code", "to_task");
map4.put("value", task);
list.add(map4);
HashMap map5 = new HashMap();
map5.put("code", "to_command");
map5.put("value", toCommand);
list.add(map5);
if (ObjectUtil.isNotEmpty(list)) {
this.writing(list);
}
}
public void clearWrite() {
List list = new ArrayList<>();
Map map = new HashMap<>();
@@ -696,11 +749,12 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
message=null;
}
private void updateData2(String poinCode, Instruction instruction, Device point, String[] split) {
private void updateData2(String poinCode, Instruction instruction, Device point, String[] split, Integer task) {
Instruction instructionUpdate = checkInst();
TaskDto taskUpdate = new TaskDto();
instructionUpdate.setNext_point_code(poinCode);
instructionUpdate.setNext_device_code(split[0]);
instructionUpdate.setInstruction_code(String.valueOf(task));
taskUpdate.setNext_point_code(poinCode);
taskUpdate.setNext_device_code(split[0]);
taskUpdate.setTask_id(instructionUpdate.getTask_id());
@@ -709,19 +763,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
taskserver.update(taskUpdate);
}
private void updateData1(String poinCode, Instruction instruction, Device point, String[] split) {
Instruction instructionUpdate = checkInst();
TaskDto taskUpdate = new TaskDto();
instructionUpdate.setStart_point_code(poinCode);
instructionUpdate.setStart_device_code(split[0]);
taskUpdate.setStart_point_code(poinCode);
taskUpdate.setStart_device_code(split[0]);
taskUpdate.setTask_id(instructionUpdate.getTask_id());
pakageData1(instruction, instructionUpdate, point, split, taskUpdate);
//更新缓存数据库
instructionService.update(instructionUpdate);
taskserver.update(taskUpdate);
}
private void pakageData1(Instruction instruction, Instruction instructionUpdate, Device starPoint, String[] split, TaskDto taskUpdate) {
instructionUpdate.setFrom_x(starPoint.getExtraValue().get("x").toString());
@@ -759,6 +801,14 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return false;
} else {
//维修解警后重新向堆垛机下发指令
Instruction instructionErro = checkInst();
if (ObjectUtil.isNotEmpty(instructionErro)&&InstructionStatusEnum.BUSY.getIndex().equals(instructionErro.getInstruction_status())){
List list = new ArrayList();
pakagePLCData(list, String.valueOf(z),String.valueOf(x),String.valueOf(y),instructionErro.getExecute_code(),task);
return true;
}
this.instruction_require_time = date;
//输入:指令类型多种\ 指令状态多种\
Instruction instruction1 = new Instruction();
@@ -813,7 +863,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
}
List list = new ArrayList();
pakageCommand(list, inst.getInstruction_code());
pakageCommand(list,"1", inst.getInstruction_code());
if (StrUtil.equals(startDevice.getDevice_type(), DeviceType.conveyor.name())) {
if (ObjectUtil.isNotEmpty(startDevice.getExtraValue().get("z"))) {
HashMap map4 = new HashMap();
@@ -869,14 +919,14 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
list.add(map7);
}
private void pakageCommand(List list, String inst) {
private void pakageCommand(List list, String toCommand,String inst) {
HashMap map1 = new HashMap();
map1.put("code", "to_device_code");
map1.put("value", this.getDevice().getAddress());
list.add(map1);
HashMap map2 = new HashMap();
map2.put("code", "to_command");
map2.put("value", 1);
map2.put("value", toCommand);
list.add(map2);
HashMap map3 = new HashMap();
map3.put("code", "to_task");
@@ -1036,7 +1086,7 @@ public class StandardStackerDeviceDriver extends AbstractOpcDeviceDriver impleme
jo.put("command", command);
jo.put("action", action);
jo.put("task", task);
jo.put("error", this.getError());
jo.put("error", ErrorUtil.getDictDetail("ddj_error_type", String.valueOf(this.getError())));
jo.put("message", LangProcess.msg(message));
jo.put("prohibitInWarehouse", this.prohibitInWarehouse);
jo.put("prohibitOutWarehouse", this.prohibitOutWarehouse);

View File

@@ -66,7 +66,7 @@ public class ErrorUtil {
List<Dict> dictDtos = dictDetailService.queryAll();
for (int i = 0; i < dictDtos.size(); i++) {
Dict dictDto = dictDtos.get(i);
dictMap.put(dictDto.getName(), getDict(dictDto.getName(), dictDetailService::getDictByName));
dictMap.put(dictDto.getCode(), getDict(dictDto.getCode(), dictDetailService::getDictByName));
}
}
}

View File

@@ -364,4 +364,9 @@ public class InstructionDto implements Serializable {
*/
private String to_device_code;
/**
*
*/
// private String to_device_code;
}

View File

@@ -122,7 +122,7 @@ public class CreateDDJInst {
standardStackerDeviceDriver = (StandardStackerDeviceDriver) deviceByCode.getDeviceDriver();
if (standardStackerDeviceDriver.getMode() != 3 || standardStackerDeviceDriver.getMove() == 1 || standardStackerDeviceDriver.getCommand() != 0) {
log.error("堆垛机,{}未联机或者在执行中", deviceByCode.getDevice_code());
((StandardStackerDeviceDriver) deviceByCode.getDeviceDriver()).setNotCreateInstMessage("堆垛机,{}未联机或者在执行中" + deviceByCode.getDevice_code());
((StandardStackerDeviceDriver) deviceByCode.getDeviceDriver()).setNotCreateInstMessage("堆垛机,{}未联机或者在执行中");
return;
}
}
@@ -133,7 +133,6 @@ public class CreateDDJInst {
routeLineService.getShortPathLines(
taskDto.getStart_device_code(), taskDto.getNext_device_code(), taskDto.getRoute_plan_code());
if (ObjectUtils.isEmpty(list)) {
((StandardStackerDeviceDriver) deviceByCode.getDeviceDriver()).setNotCreateInstMessage("路由不通" + deviceByCode.getDevice_code());
throw new BadRequestException("路由不通");
}
RouteLineDto routeLineDto = list.get(0);
@@ -150,7 +149,7 @@ public class CreateDDJInst {
standardStackerDeviceDriver = (StandardStackerDeviceDriver) deviceByCode.getDeviceDriver();
if (standardStackerDeviceDriver.getMode() != 3 || standardStackerDeviceDriver.getForkCargo() == 1 || standardStackerDeviceDriver.getCommand() != 0) {
log.error("堆垛机,{}未联机或者在执行中", deviceByCode.getDevice_code());
((StandardStackerDeviceDriver) deviceByCode.getDeviceDriver()).setNotCreateInstMessage("堆垛机,{}未联机或者在执行中" + deviceByCode.getDevice_code());
((StandardStackerDeviceDriver) deviceByCode.getDeviceDriver()).setNotCreateInstMessage("堆垛机,{}未联机或者在执行中");
return;
}
}
@@ -162,7 +161,7 @@ public class CreateDDJInst {
beltConveyorDeviceDriver = (BeltConveyorDeviceDriver) nextDevice.getDeviceDriver();
if (beltConveyorDeviceDriver.getMode() != 2 || beltConveyorDeviceDriver.getMove() == 1) {
log.error("输送机,{}未联机或执行中", next_device_code);
((BeltConveyorDeviceDriver) nextDevice.getDeviceDriver()).setNotCreateInstMessage("输送机,{}未联机或执行中" + deviceByCode.getDevice_code());
((BeltConveyorDeviceDriver) nextDevice.getDeviceDriver()).setNotCreateInstMessage("one_message7");
return;
}
}

View File

@@ -48,35 +48,32 @@ public class AutoQueryStructattrNum {
List<JSONObject> haveList = WQL.getWO("AUTO002").addParam("flag", "2")
.process().getResultJSONArray(0).toJavaList(JSONObject.class);
// 获取系统参数
String download_attr_num = SpringContextHolder.getBean(SysParamServiceImpl.class).findByCode("download_attr_num").getValue();
// 需要插入的集合
List<SysNotice> daoList = new ArrayList<>();
for (int i = 0; i < empList.size(); i++) {
JSONObject json = empList.get(i);
if (json.getDoubleValue("num") <= Double.parseDouble(download_attr_num)) {
// 已用仓位
double aDouble = haveList.stream()
.filter(row -> row.getString("layer_num").equals(json.getString("layer_num")))
.map(row -> row.getDoubleValue("num"))
.reduce(Double::sum).orElse(0.00);
// 已用仓位
double aDouble = haveList.stream()
.filter(row -> row.getString("layer_num").equals(json.getString("layer_num")))
.map(row -> row.getDoubleValue("num"))
.reduce(Double::sum).orElse(0.00);
// 计算主存区和
double add = NumberUtil.add(json.getDoubleValue("num"), aDouble);
// 计算主存区和
double add = NumberUtil.add(json.getDoubleValue("num"), aDouble);
// 空位占比
double emp_pro = NumberUtil.round(NumberUtil.div(json.getDoubleValue("num"), add) * 100, 2).doubleValue();
// 有货占比
double have_pro = NumberUtil.round(NumberUtil.div(aDouble, add) * 100, 2).doubleValue();
// 空位占比
double emp_pro = NumberUtil.round(NumberUtil.div(json.getDoubleValue("num"), add) * 100, 2).doubleValue();
// 有货占比
double have_pro = NumberUtil.round(NumberUtil.div(aDouble, add) * 100, 2).doubleValue();
// 有货占比大于70%则报警
if (have_pro >= 70) {
// 内容
String notice_title = "立库"+json.getString("layer_num")+ "层主存区仓位不足"+download_attr_num+"!可用仓位:"
+json.getString("num")+ "个 占比:"+emp_pro+"% ,已用仓位:"+NumberUtil.round(aDouble, 0) +"个 占比:"+have_pro+"%";
String notice_title = "立库" + json.getString("layer_num") + "层主存区可用仓位不足30%!可用仓位:"
+ json.getString("num") + "个 占比:" + emp_pro + "% ,已用仓位:" + NumberUtil.round(aDouble, 0) + "个 占比:" + have_pro + "%";
SysNotice dao = SysNotice.builder()
.notice_id(IdUtil.getStringId())