add: 生箔下料到分切上料试运行

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/agv/server/impl/NDCAgvServiceImpl.java

@@ -359,15 +359,13 @@ public class NDCAgvServiceImpl implements NDCAgvService {
 
         byte[] b = new byte[]{(byte) 0X87, (byte) 0XCD,
                 (byte) 0X00, (byte) 0X08,
-                (byte) 0X00, (byte) 0X0E,
+                (byte) 0X00, (byte) 0X0A,
                 (byte) 0X00, (byte) 0X01,
                 (byte) 0X00, (byte) 0X6D,
-                (byte) 0X00, (byte) 0X0A,
+                (byte) 0X00, (byte) 0X06,
                 (byte) indexhigh, (byte) indexlow,
                 (byte) 0X01, (byte) 0X12,
-                (byte) phasehigh, (byte) phaselow,
+                (byte) phasehigh, (byte) phaselow
-                (byte) offsethigh, (byte) offsetlow,
-                (byte) quantityhigh, (byte) quantitylow
         };
 
 

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/agv/ndctwo/AgvNdcTwoDeviceDriver.java

@@ -25,6 +25,7 @@ import org.nl.acs.device_driver.storage.standard_storage.StandardStorageDeviceDr
 import org.nl.acs.device_driver.driver.AbstractDeviceDriver;
 import org.nl.acs.device_driver.two_conveyor.hongxiang_conveyor.HongXiangStationDeviceDriver;
 import org.nl.acs.device_driver.two_conveyor.manipulator_agv_station.ManipulatorAgvStationDeviceDriver;
+import org.nl.acs.device_driver.two_conveyor.oven_manipulator.OvenGantryManipulatorDeviceDriver;
 import org.nl.acs.device_driver.two_conveyor.ranging_stations.RangingStationsDeviceDriver;
 import org.nl.acs.device_driver.two_conveyor.roll_up_roller_manipulator.RollUpRollerManipulatorDeviceDriver;
 import org.nl.acs.device_driver.two_conveyor.waste_foil_weighing_station.WasteFoilWeighingStationDriver;
@@ -304,6 +305,18 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                 }
             } else if (device.getDeviceDriver() instanceof ManipulatorAgvStationDeviceDriver) {
                 manipulatorAgvStationDeviceDriver = (ManipulatorAgvStationDeviceDriver) device.getDeviceDriver();
+                //收卷锟对接位先交互后写信号
+                if (ObjectUtil.isNotEmpty(manipulatorAgvStationDeviceDriver.getDevice().getExtraValue().get("ignore_pickup_check"))
+                        && StrUtil.equals("true", manipulatorAgvStationDeviceDriver.getDevice().getExtraValue().get("ignore_pickup_check").toString())) {
+                    byte[] dataSJG = ndcAgvService.sendAgvTwoModeInst(phase, index, 0, 0, 0);
+                    TwoNDCSocketConnectionAutoRun.write(dataSJG);
+                    Thread.sleep(3000);
+                    try {
+                        manipulatorAgvStationDeviceDriver.writing(2);
+                    } catch (Exception e) {
+                        e.printStackTrace();
+                    }
+                }else {
                     try {
                         manipulatorAgvStationDeviceDriver.writing(2);
                     } catch (Exception e) {
@@ -326,6 +339,7 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                         logDto.setLog_level(4);
                         luceneExecuteLogService.deviceExecuteLog(logDto);
                     }
+                }
 
             } else if (device.getDeviceDriver() instanceof HongXiangStationDeviceDriver) {
                 hongXiangStationDeviceDriver = (HongXiangStationDeviceDriver) device.getDeviceDriver();
@@ -566,6 +580,38 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
             } else if (device.getDeviceDriver() instanceof ManipulatorAgvStationDeviceDriver) {
 
                 manipulatorAgvStationDeviceDriver = (ManipulatorAgvStationDeviceDriver) device.getDeviceDriver();
+                if (ObjectUtil.isNotEmpty(manipulatorAgvStationDeviceDriver.getDevice().getExtraValue().get("ignore_pickup_check"))
+                        && StrUtil.equals("true", manipulatorAgvStationDeviceDriver.getDevice().getExtraValue().get("ignore_pickup_check").toString())) {
+                    try {
+                        manipulatorAgvStationDeviceDriver.writing(2);
+                    } catch (Exception e) {
+                        e.printStackTrace();
+                    }
+                    if ((manipulatorAgvStationDeviceDriver.getAction() == 2)) {
+                        data = ndcAgvService.sendAgvTwoModeInst(phase, index, 0, 0, 0);
+                        LuceneLogDto logDto = LuceneLogDto.builder()
+                                .device_code(this.getDeviceCode())
+                                .content("agvphase:" + phase + "反馈:" + data)
+                                .build();
+                        logDto.setLog_level(4);
+                        luceneExecuteLogService.deviceExecuteLog(logDto);
+                        try {
+                            manipulatorAgvStationDeviceDriver.writing(3);
+                        } catch (Exception e) {
+                            e.printStackTrace();
+                        }
+                    } else {
+                        log.info("设备{}，动作信号{} ,不满足取货条件,指令号{}", manipulatorAgvStationDeviceDriver.getDeviceCode(), manipulatorAgvStationDeviceDriver.getAction(), ikey);
+                        LuceneLogDto logDto = LuceneLogDto.builder()
+                                .device_code(manipulatorAgvStationDeviceDriver.getDeviceCode())
+                                .content(manipulatorAgvStationDeviceDriver.getDevice_code() + "动作信号不为1")
+                                .build();
+                        logDto.setLog_level(4);
+                        luceneExecuteLogService.deviceExecuteLog(logDto);
+                    }
+                }else {
+
+
                     try {
                         manipulatorAgvStationDeviceDriver.writing(3);
                     } catch (Exception e) {
@@ -592,6 +638,7 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                         luceneExecuteLogService.deviceExecuteLog(logDto1);
                         acsToWmsService.actionFinishRequest2(jsonObject);
                     }
+                }
             } else if (device.getDeviceDriver() instanceof HongXiangStationDeviceDriver) {
                 hongXiangStationDeviceDriver = (HongXiangStationDeviceDriver) device.getDeviceDriver();
                 try {
@@ -1022,6 +1069,8 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                             String linkDeviceCode = linkDeviceCodes.get(0);
                             Device linkDevice = deviceAppService.findDeviceByCode(linkDeviceCode);
                             RollUpRollerManipulatorDeviceDriver rollUpRollerManipulatorDeviceDriver;
+                            OvenGantryManipulatorDeviceDriver ovenGantryManipulatorDeviceDriver;
+                            //收卷锟行架
                             if (linkDevice.getDeviceDriver() instanceof RollUpRollerManipulatorDeviceDriver) {
                                 rollUpRollerManipulatorDeviceDriver = (RollUpRollerManipulatorDeviceDriver) linkDevice.getDeviceDriver();
                                 if ((manipulatorAgvStationDeviceDriver.getAction() == 6 && manipulatorAgvStationDeviceDriver.getMove() == 1 && rollUpRollerManipulatorDeviceDriver.getMode() != 3)) {
@@ -1042,6 +1091,27 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                                     luceneExecuteLogService.deviceExecuteLog(logDto);
                                 }
                             }
+                            //烘箱行架
+                            if (linkDevice.getDeviceDriver() instanceof OvenGantryManipulatorDeviceDriver) {
+                                ovenGantryManipulatorDeviceDriver = (OvenGantryManipulatorDeviceDriver) linkDevice.getDeviceDriver();
+                                if ((manipulatorAgvStationDeviceDriver.getAction() == 6  && ovenGantryManipulatorDeviceDriver.getMode() != 3)) {
+                                    data = ndcAgvService.sendAgvTwoModeInst(phase, index, 0, 0, 0);
+                                    LuceneLogDto logDto = LuceneLogDto.builder()
+                                            .device_code(this.getDeviceCode())
+                                            .content("agvphase:" + phase + "反馈:" + data)
+                                            .build();
+                                    logDto.setLog_level(4);
+                                    luceneExecuteLogService.deviceExecuteLog(logDto);
+                                } else {
+                                    message = "设备号:" + device_code + ",动作信号:" + manipulatorAgvStationDeviceDriver.getAction() + "光电信号:" + manipulatorAgvStationDeviceDriver.getMove() + ",行架信号:" + ovenGantryManipulatorDeviceDriver.getMode() + ",指令号:" + ikey + "不满足取货条件";
+                                    LuceneLogDto logDto = LuceneLogDto.builder()
+                                            .device_code(manipulatorAgvStationDeviceDriver.getDeviceCode())
+                                            .content(manipulatorAgvStationDeviceDriver.getDevice_code() + "信号不满足条件")
+                                            .build();
+                                    logDto.setLog_level(4);
+                                    luceneExecuteLogService.deviceExecuteLog(logDto);
+                                }
+                            }
 
                         } else {
                             if ((manipulatorAgvStationDeviceDriver.getAction() == 6 && manipulatorAgvStationDeviceDriver.getMove() == 1)) {
@@ -1514,7 +1584,7 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                 }
             } else if (device.getDeviceDriver() instanceof ManipulatorAgvStationDeviceDriver) {
                 manipulatorAgvStationDeviceDriver = (ManipulatorAgvStationDeviceDriver) device.getDeviceDriver();
-                data = ndcAgvService.sendAgvTwoModeInst(phase, index, 0, 0, 0);
+
 
                 //申请烘箱行架任务
                 if (ObjectUtil.isNotEmpty(manipulatorAgvStationDeviceDriver.getDevice().getExtraValue().get("request_robot_task"))
@@ -1538,6 +1608,7 @@ public class AgvNdcTwoDeviceDriver extends AbstractDeviceDriver implements Devic
                         logDto2.setLog_level(4);
                         luceneExecuteLogService.deviceExecuteLog(logDto2);
                         if (jo.getInteger("status") == 200) {
+                            data = ndcAgvService.sendAgvTwoModeInst(phase, index, 0, 0, 0);
                             manipulatorAgvStationDeviceDriver.setOvenGantryTask(true);
                             manipulatorAgvStationDeviceDriver.writing(4);
 

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/two_conveyor/hongxiang_device/HongXiangConveyorDeviceDriver.java

@@ -72,6 +72,7 @@ public class HongXiangConveyorDeviceDriver extends AbstractOpcDeviceDriver imple
     private Date instruction_finished_time = new Date();
     private Date instruction_apply_time = new Date();
     private int instruction_require_time_out = 3000;
+    private int finish_require_time_out = 8000;
 
     public int heartbeat = 0;
     public int mode = 0;
@@ -238,8 +239,8 @@ public class HongXiangConveyorDeviceDriver extends AbstractOpcDeviceDriver imple
 
     private void apply_finish() {
         Date date = new Date();
-        if (date.getTime() - this.instruction_require_time.getTime() < (long) this.instruction_require_time_out) {
+        if (date.getTime() - this.instruction_require_time.getTime() < (long) this.finish_require_time_out) {
-            log.trace("触发时间因为小于{}毫秒，而被无视", this.instruction_require_time_out);
+            log.trace("触发时间因为小于{}毫秒，而被无视", this.finish_require_time_out);
             return;
         } else {
             this.instruction_require_time = date;
@@ -255,6 +256,10 @@ public class HongXiangConveyorDeviceDriver extends AbstractOpcDeviceDriver imple
 
             JSONObject jo = JSON.parseObject(str);
             if (jo.getInteger("status") == 200) {
+
+                requireSucess = true;
+                return;
+            }
             LuceneLogDto logDto2 = LuceneLogDto.builder()
                     .device_code(device_code)
                     .content("烘箱完成反馈LMS,参数,接口返回:" + jo)
@@ -262,9 +267,6 @@ public class HongXiangConveyorDeviceDriver extends AbstractOpcDeviceDriver imple
             logDto2.setLog_level(4);
             luceneExecuteLogService.deviceExecuteLog(logDto2);
             message = "烘箱完成反馈LMS,参数,接口返回:" + jo;
-                requireSucess = true;
-                return;
-            }
 
         }
     }

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/two_conveyor/pipe_core_rack_manipulator/ItemProtocol.java

@@ -114,11 +114,11 @@ public class ItemProtocol {
         return this.getOpcIntegerValue(item_to_target);
     }
 
-    public int getTo_new_onset() {
+    public String getTo_new_onset() {
-        return this.getOpcIntegerValue(item_to_new_onset);
+        return this.getOpcStringValue(item_to_new_onset);
     }
-    public int getTo_new_target() {
+    public String getTo_new_target() {
-        return this.getOpcIntegerValue(item_to_new_target);
+        return this.getOpcStringValue(item_to_new_target);
     }
 
 

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/two_conveyor/pipe_core_rack_manipulator/PipeCoreRackManipulatorDeviceDriver.java

@@ -103,11 +103,11 @@ public class PipeCoreRackManipulatorDeviceDriver extends AbstractOpcDeviceDriver
     int last_to_command = 0;
 
     int to_target = 0;
-    int to_new_target = 0;
+    String to_new_target = null;
     int last_to_target = 0;
 
     int to_onset = 0;
-    int to_new_onset = 0;
+    String to_new_onset = null;
     int last_to_onset = 0;
 
 
@@ -137,6 +137,7 @@ public class PipeCoreRackManipulatorDeviceDriver extends AbstractOpcDeviceDriver
     private Date instruction_require_time = new Date();
 
     private int instruction_require_time_out = 3000;
+    private int error_require_time_out = 5000;
     //行架机械手申请任务成功标识
     boolean requireSucess = false;
 
@@ -355,7 +356,11 @@ public class PipeCoreRackManipulatorDeviceDriver extends AbstractOpcDeviceDriver
     }
 
     private void errorDispose(Integer code, Instruction inst) {
+        Date date = new Date();
+        if (date.getTime() - this.instruction_require_time.getTime() < (long) this.error_require_time_out) {
+            log.trace("触发时间因为小于{}毫秒，而被无视", this.error_require_time_out);
 
+        } else {
             JSONObject param = new JSONObject();
             param.put("barcode", barcode);
             if (target != null) {
@@ -402,6 +407,7 @@ public class PipeCoreRackManipulatorDeviceDriver extends AbstractOpcDeviceDriver
                 map2.put("value", targetAddress);
                 list.add(map2);
                 this.writing(list);
+
                 this.actionRequireSucess = true;
             } else {
                 LuceneLogDto logDto2 = LuceneLogDto.builder()
@@ -420,6 +426,7 @@ public class PipeCoreRackManipulatorDeviceDriver extends AbstractOpcDeviceDriver
             }
 
         }
+    }
 
     private void creatAGV(Integer actionType, int toCommand) {
         Instruction instruction = checkInst();

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/two_conveyor/roll_up_roller_manipulator/ItemProtocol.java

@@ -70,6 +70,10 @@ public class ItemProtocol {
      */
     public static String item_to_target = "to_target";
 
+    /**
+     * 报警2
+     */
+    public static String item_error2 = "error2";
 
 
     /**
@@ -141,6 +145,9 @@ public class ItemProtocol {
         return this.getOpcFloatValue(item_y);
     }
 
+    public int getError2() {
+        return this.getOpcIntegerValue(item_error2);
+    }
 
 
 
@@ -208,6 +215,7 @@ public class ItemProtocol {
         list.add(new ItemDto(item_walk_y, "行走列", "DB1.B4"));
         list.add(new ItemDto(item_x, "行走列号", "DB101.B10"));
         list.add(new ItemDto(item_y, "行走层号", "DB101.B11"));
+        list.add(new ItemDto(item_error2, "报警信号2", "DB1.B11"));
         return list;
     }
 

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/device_driver/two_conveyor/roll_up_roller_manipulator/RollUpRollerManipulatorDeviceDriver.java

@@ -133,6 +133,7 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
     private Date instruction_require_time = new Date();
 
     private int instruction_require_time_out = 3000;
+    private int error_require_time_out = 5000;
     //行架机械手申请任务成功标识
     boolean requireSucess = false;
 
@@ -156,6 +157,8 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
     String notCreateInstMessage = "";
     String feedMessage = "";
 
+    int error2 = 0;
+
 
     List<String> getDeviceCodeList = null;
 
@@ -209,15 +212,15 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
                 message = "universal_off-line";
 
                 //有报警
-            } else if (error != 0) {
+            } else if (error != 0 || error2 != 0) {
                 this.setIserror(true);
                 message = "universal_message3";
                 //满入空出分配新点位
-                if (error == 2 || error == 3) {
+                if (error2 == 2 || error2 == 3) {
                     if (task == 0 || target == null) {
                         notCreateInstMessage = "管芯规格或库位为空";
                     } else {
-                        if (error == 2) {
+                        if (error2 == 2) {
                             errorDispose(PointErrorTypeEnum.IN.getCode());
                         } else {
                             errorDispose(PointErrorTypeEnum.OUT.getCode());
@@ -226,7 +229,11 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
                     }
                 }
                 //无报警
-            } else {
+            }
+
+
+
+                else {
                 this.setIsonline(true);
                 this.setIserror(false);
                 message = "";
@@ -334,6 +341,10 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
     }
 
     private void errorDispose(Integer code) {
+        Date date = new Date();
+        if (date.getTime() - this.instruction_require_time.getTime() < (long) this.error_require_time_out) {
+            log.trace("触发时间因为小于{}毫秒，而被无视", this.error_require_time_out);
+        } else {
             Instruction instruction = checkInst();
             JSONObject param = new JSONObject();
             param.put("target", target);
@@ -356,7 +367,7 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
             if (jo.getInteger("status") == 200) {
 
                 List list = new ArrayList();
-            if (error == 2) {
+                if (error2 == 2) {
                     Map<String, Object> map1 = new HashMap<>();
                     map1.put("code", "to_command");
                     map1.put("value", 7);
@@ -367,7 +378,7 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
                     list.add(map1);
                     this.writing(list);
                 }
-            if (error == 3) {
+                if (error2 == 3) {
                     Map<String, Object> map1 = new HashMap<>();
                     map1.put("code", "to_command");
                     map1.put("value", 8);
@@ -396,6 +407,7 @@ public class RollUpRollerManipulatorDeviceDriver extends AbstractOpcDeviceDriver
             }
 
         }
+    }
 
     private void updateInstructionStatus() {
         Date date = new Date();

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/ext/wms/data/CreateTaskRequest.java

@@ -205,6 +205,10 @@ public class CreateTaskRequest extends BaseRequest {
      * 是否拔轴 0/1
      */
     private String is_pulling;
+    /**
+     * 车号
+     */
+    private String car_no;
 
     /**
      *  agv二次分配类型（1、普通任务 2、取货二次分配 3、防货二次分配 4、取放货二次分配）

acs2/nladmin-system/nlsso-server/src/main/java/org/nl/acs/ext/wms/service/impl/WmsToAcsServiceImpl.java

@@ -146,6 +146,7 @@ public class WmsToAcsServiceImpl implements WmsToAcsService {
                 String storage_task_type = request.getDtl_type();
                 String agv_system_type = request.getAgv_system_type();
                 String remark = request.getRemark();
+                String carNo = request.getCar_no();
                 double oven_time = 0.00d;
                 if (StrUtil.isNotEmpty(request.getOven_time())) {
                     oven_time = Double.parseDouble(request.getOven_time());
@@ -368,6 +369,7 @@ public class WmsToAcsServiceImpl implements WmsToAcsService {
                 jo.put("size", JSONUtil.toJsonStr(size));
                 jo.put("version", JSONUtil.toJsonStr(version));
                 jo.put("bushing_num", JSONUtil.toJsonStr(bushing_num));
+                jo.put("car_no", carNo);
                 if (!StrUtil.isEmpty(ext_task_id)) {
                     jo.put("ext_task_id", ext_task_id);
                 }

lms2/nladmin-system/nlsso-server/src/main/java/org/nl/wms/sch/point/service/dao/SchBasePoint.java

@@ -148,5 +148,9 @@ public class SchBasePoint implements Serializable {
     private String material_id;
 
     private String device_code;
+    /**
+     * 出入库排序
+     */
+    private Integer sort;
 
 }

lms2/nladmin-system/nlsso-server/src/main/java/org/nl/wms/sch/point/service/dao/mapper/SchBasePointMapper.xml

@@ -24,7 +24,7 @@
           </if>
           AND p.is_used = TRUE
           AND 0 = (SELECT COUNT(*) FROM sch_base_task t WHERE t.point_code1 = p.point_code AND t.task_status <![CDATA[<]]> '07')
-        ORDER BY p.update_time
+        ORDER BY   p.sort desc , p.update_time asc
     </select>
     <select id="getHotNotTaskPoint" resultType="org.nl.wms.sch.point.service.dao.SchBasePoint">
         SELECT p.*
@@ -64,7 +64,7 @@
           AND 0 = (SELECT COUNT(*) FROM sch_base_task t WHERE t.task_status <![CDATA[<]]> '07'
           AND (t.point_code1 = p.point_code OR t.point_code2 = p.point_code OR t.point_code3 = p.point_code
                    OR t.point_code4 = p.point_code))
-        ORDER BY p.in_order_seq, p.update_time
+        ORDER BY  p.sort , p.in_order_seq, p.update_time
     </select>
     <select id="getWindRollConformRawNotTaskPoints" resultType="org.nl.wms.sch.point.service.dao.SchBasePoint">
         SELECT

lms2/nladmin-system/nlsso-server/src/main/java/org/nl/wms/sch/task_manage/tasks/raw/RawCallRollAGVTask.java

@@ -52,6 +52,8 @@ public class RawCallRollAGVTask extends AbstractTask {
         task.setPoint_code2(task.getPoint_code2());
         task.setHandle_class(THIS_CLASS);
         task.setTask_status(TaskStatus.START_AND_POINT.getCode());
+        //生箔agv
+        task.setCar_no("1");
         setUpdateByPC(task);
         taskService.save(task);
     }

lms2/nladmin-system/nlsso-server/src/main/java/org/nl/wms/sch/task_manage/tasks/raw/RawDownAGVTask.java

@@ -90,6 +90,8 @@ public class RawDownAGVTask extends AbstractTask {
             // 保存任务参数
             task.setHandle_class(THIS_CLASS);
             task.setTask_status(TaskStatus.START_AND_POINT.getCode());
+            //生箔agv
+            task.setCar_no("1");
             setUpdateByPC(task);
             taskService.save(task);
         });

lms2/nladmin-system/nlsso-server/src/main/java/org/nl/wms/sch/task_manage/tasks/slitter/SlitterUpAGVTask.java

@@ -84,6 +84,8 @@ public class SlitterUpAGVTask extends AbstractTask {
         // 创建任务
         task.setHandle_class(THIS_CLASS);
         task.setTask_status(TaskStatus.START_AND_POINT.getCode());
+        //分切上料agv
+        task.setCar_no("2");
         setUpdateByPC(task);
         taskService.save(task);
         log.info("任务创建成功：{}", task);