This commit is contained in:
USER-20220102CG\noblelift
2023-01-27 12:53:12 +08:00
parent d3f0dfa427
commit ef7f42fea5
12 changed files with 1660 additions and 50 deletions

View File

@@ -39,7 +39,9 @@ public enum DriverTypeEnum {
INSPECT_CONVEYOR_CONTROL_WITH_SCANNER(14, "standard_conveyor_control_with_scanner", "标准版-输送机-控制点-关联扫码", "conveyor"),
PLUG_PULL_DEVICE_SITE(15, "plug_pull_device_site", "插拔轴站点", "conveyor");
PLUG_PULL_DEVICE_SITE(15, "plug_pull_device_site", "插拔轴站点", "conveyor"),
SIEMENS_CONVEYOR_LABELING(16, "siemens_conveyor_labeling", "西门子-输送机驱动-贴标", "conveyor");

View File

@@ -149,26 +149,6 @@ public class SiemensConveyorDeviceDriver extends AbstractOpcDeviceDriver impleme
requireApplyLaStrangulationSuccess =false;
requireEmptyInSuccess =false;
requireEmptyOutSuccess =false;
if (mode == 2) {
logServer.deviceExecuteLog(device_code, "", "", "开始请求标记复位`此时请求标记值为requireSucess:" + requireSucess);
logServer.deviceExecuteLog(device_code, "", "", "请求标记复位成功`此时请求标记值为requireSucess:" + requireSucess);
}
if (mode == 4) {
logServer.deviceExecuteLog(device_code, "", "", "开始请求标记复位`此时请求标记值为requireApplyLabelingSuccess:" + requireApplyLabelingSuccess);
logServer.deviceExecuteLog(device_code, "", "", "请求标记复位成功`此时请求标记值为requireApplyLabelingSuccess:" + requireApplyLabelingSuccess);
}
if (mode == 5) {
logServer.deviceExecuteLog(device_code, "", "", "开始请求标记复位`此时请求标记值为requireApplyLaStrangulationSuccess:" + requireApplyLaStrangulationSuccess);
logServer.deviceExecuteLog(device_code, "", "", "请求标记复位成功`此时请求标记值为requireApplyLaStrangulationSuccess:" + requireApplyLaStrangulationSuccess);
}
if (mode == 6) {
logServer.deviceExecuteLog(device_code, "", "", "开始请求标记复位`此时请求标记值为requireEmptyInSuccess:" + requireEmptyInSuccess);
logServer.deviceExecuteLog(device_code, "", "", "请求标记复位成功`此时请求标记值为requireEmptyInSuccess:" + requireEmptyInSuccess);
}
if (mode == 7) {
logServer.deviceExecuteLog(device_code, "", "", "开始请求标记复位`此时请求标记值为requireEmptyOutSuccess:" + requireEmptyOutSuccess);
logServer.deviceExecuteLog(device_code, "", "", "请求标记复位成功`此时请求标记值为requireEmptyOutSuccess:" + requireEmptyOutSuccess);
}
logServer.deviceItemValue(this.device_code, "mode", String.valueOf(mode));
logServer.deviceExecuteLog(this.device_code, "", "", "信号mode" + last_mode + "->" + mode);
}
@@ -424,8 +404,13 @@ public class SiemensConveyorDeviceDriver extends AbstractOpcDeviceDriver impleme
if (this.getMove() == 0) {
move = "无货";
jo.put("hasGoods", false);
} else if (this.getMove() == 1) {
move = "有货";
jo.put("hasGoods", true);
} else if (this.getMove() == 2) {
move = "有托盘有货";
jo.put("hasGoods", true);
}
if (this.carrier_direction == 1) {
@@ -493,13 +478,13 @@ public class SiemensConveyorDeviceDriver extends AbstractOpcDeviceDriver impleme
return false;
} else {
this.instruction_require_time = date;
//container_code
//判断是否存在起点相同 任务状态就绪的任务
TaskDto taskdto = taskserver.findByStartCodeAndReady(device_code);
if (!ObjectUtil.isEmpty(taskdto)) {
// if (!ObjectUtils.isEmpty(instructionService.findByBarcodeFromCache(container_code))) {
// return false;
// }
//需要判断当前设备是否已经存在就绪的指令 如果存在就直接下发 不存在则创建
Instruction inst = instructionService.findByTaskcodeAndStatus(taskdto.getTask_code());
if(ObjectUtil.isNotEmpty(inst)){
List list = new ArrayList();
@@ -536,6 +521,7 @@ public class SiemensConveyorDeviceDriver extends AbstractOpcDeviceDriver impleme
return true;
}
// type 5 输送任务
if(!StrUtil.equals(taskdto.getTask_type(),"5")){
return false;
}
@@ -559,9 +545,7 @@ public class SiemensConveyorDeviceDriver extends AbstractOpcDeviceDriver impleme
String path = routeLineDto.getPath();
String type = routeLineDto.getType();
String[] str = path.split("->");
// if (!StrUtil.equals(type, "0")) {
// return false;
// }
List<String> pathlist = Arrays.asList(str);
int index = 0;
for (int m = 0; m < pathlist.size(); m++) {
@@ -633,6 +617,7 @@ public class SiemensConveyorDeviceDriver extends AbstractOpcDeviceDriver impleme
logServer.deviceExecuteLog(device_code, "", "", inst.getInstruction_code() + "再次下发电气信号");
}
} else {
//如果不存在则直接找对应指令
Instruction inst = instructionService.findByDeviceCodeFromCache(this.device_code);
if(ObjectUtil.isEmpty(inst)){
return false;

View File

@@ -0,0 +1,134 @@
package org.nl.acs.device_driver.basedriver.siemens_conveyor_labeling;
import cn.hutool.core.util.StrUtil;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import java.util.ArrayList;
import java.util.List;
@Slf4j
@Data
public class ItemProtocol {
//心跳
public static String item_heartbeat = "heartbeat";
//工作模式
public static String item_mode = "mode";
//光电信号
public static String item_move = "move";
//托盘方向
public static String item_carrier_direction = "carrier_direction";
//报警
public static String item_error = "error";
//任务号
public static String item_task = "task";
//重量
public static String item_weight = "weight";
//下发命令
public static String item_to_command = "to_command";
//下发目标站
public static String item_to_target = "to_target";
//下发托盘类型
public static String item_to_container_type = "to_container_type";
//下发任务号
public static String item_to_task = "to_task";
//困扎次数
public static String item_to_strap_times = "to_strap_times";
//木箱长度
public static String item_to_length = "to_length";
//木箱宽度
public static String item_to_weight = "to_weight";
//木箱高度
public static String item_to_height = "to_height";
private SiemensConveyorLabelingDeviceDriver driver;
public ItemProtocol(SiemensConveyorLabelingDeviceDriver driver) {
this.driver = driver;
}
public int getHeartbeat() {
return this.getOpcIntegerValue(item_heartbeat);
}
public int getMode() {
return this.getOpcIntegerValue(item_mode);
}
public int getMove() {
return this.getOpcIntegerValue(item_move);
}
public int getCarrier_direction() {
return this.getOpcIntegerValue(item_carrier_direction);
}
public int getError() {
return this.getOpcIntegerValue(item_error);
}
public int getTask() {
return this.getOpcIntegerValue(item_task);
}
public int getWeight() {
return this.getOpcIntegerValue(item_weight);
}
Boolean isonline;
public int getOpcIntegerValue(String protocol) {
Integer value = this.driver.getIntegeregerValue(protocol);
if (value == null) {
// log.error(this.getDriver().getDeviceCode() + ":protocol " + protocol + " 信号同步异常!");
setIsonline(false);
} else {
setIsonline(true);
return value;
}
return 0;
}
public String getOpcStringValue(String protocol) {
String value = this.driver.getStringValue(protocol);
if (StrUtil.isEmpty(value)) {
} else {
return value;
}
return "0";
}
public static List<ItemDto> getReadableItemDtos() {
ArrayList list = new ArrayList();
list.add(new ItemDto(item_heartbeat, "心跳", "DB101.B0"));
list.add(new ItemDto(item_mode, "工作模式", "DB101.B152"));
list.add(new ItemDto(item_move, "光电信号", "DB101.B153"));
list.add(new ItemDto(item_carrier_direction, "托盘方向", "DB101.B154"));
list.add(new ItemDto(item_error, "报警信号", "DB101.B156"));
list.add(new ItemDto(item_task, "任务号", "DB101.D160"));
list.add(new ItemDto(item_weight, "重量", "DB101.D160"));
return list;
}
public static List<ItemDto> getWriteableItemDtos() {
ArrayList list = new ArrayList();
list.add(new ItemDto(item_to_command, "下发命令", "DB102.W152"));
list.add(new ItemDto(item_to_target, "下发目标站", "DB601.W154"));
list.add(new ItemDto(item_to_task, "下发任务号", "DB102.D158"));
return list;
}
@Override
public String toString() {
return "";
}
}

View File

@@ -0,0 +1,64 @@
package org.nl.acs.device_driver.basedriver.siemens_conveyor_labeling;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import org.nl.acs.device_driver.DeviceDriver;
import org.nl.acs.device_driver.defination.OpcDeviceDriverDefination;
import org.nl.acs.opc.Device;
import org.nl.acs.opc.DeviceType;
import org.springframework.stereotype.Service;
import java.util.LinkedList;
import java.util.List;
/**
* 西门子-输送机驱动-贴标
*
*/
@Service
public class SiemensConveyorLabelingDefination implements OpcDeviceDriverDefination {
@Override
public String getDriverCode() {
return "siemens_conveyor_labeling";
}
@Override
public String getDriverName() {
return "西门子-输送机驱动-贴标";
}
@Override
public String getDriverDescription() {
return "西门子-输送机驱动-贴标";
}
@Override
public DeviceDriver getDriverInstance(Device device) {
return (new SiemensConveyorLabelingDeviceDriver()).setDevice(device).setDriverDefination(this);
}
@Override
public Class<? extends DeviceDriver> getDeviceDriverType() {
return SiemensConveyorLabelingDeviceDriver.class;
}
@Override
public List<DeviceType> getFitDeviceTypes() {
List<DeviceType> types = new LinkedList();
types.add(DeviceType.station);
return types;
}
@Override
public List<ItemDto> getReadableItemDtos() {
return ItemProtocol.getReadableItemDtos();
}
@Override
public List<ItemDto> getWriteableItemDtos() {
return ItemProtocol.getWriteableItemDtos();
}
}

View File

@@ -0,0 +1,864 @@
package org.nl.acs.device_driver.basedriver.siemens_conveyor_labeling;
import cn.hutool.core.date.DateUtil;
import cn.hutool.core.util.IdUtil;
import cn.hutool.core.util.ObjectUtil;
import cn.hutool.core.util.StrUtil;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import lombok.Data;
import lombok.RequiredArgsConstructor;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.lang3.ObjectUtils;
import org.nl.acs.AcsConfig;
import org.nl.acs.agv.server.NDCAgvService;
import org.nl.acs.device.device_driver.standard_inspect.ReadUtil;
import org.nl.acs.device.service.DeviceService;
import org.nl.acs.device_driver.DeviceDriver;
import org.nl.acs.device_driver.RouteableDeviceDriver;
import org.nl.acs.device_driver.driver.AbstractOpcDeviceDriver;
import org.nl.acs.device_driver.driver.ExecutableDeviceDriver;
import org.nl.acs.ext.wms.data.ApplyLabelingAndBindingRequest;
import org.nl.acs.ext.wms.data.ApplyLabelingAndBindingResponse;
import org.nl.acs.ext.wms.service.AcsToWmsService;
import org.nl.acs.instruction.service.InstructionService;
import org.nl.acs.instruction.service.dto.Instruction;
import org.nl.acs.log.service.DeviceExecuteLogService;
import org.nl.acs.monitor.DeviceStageMonitor;
import org.nl.acs.opc.Device;
import org.nl.acs.opc.DeviceAppService;
import org.nl.acs.route.service.RouteLineService;
import org.nl.acs.route.service.dto.RouteLineDto;
import org.nl.acs.task.service.TaskService;
import org.nl.acs.task.service.dto.TaskDto;
import org.nl.modules.system.service.ParamService;
import org.nl.modules.wql.core.bean.WQLObject;
import org.nl.modules.wql.util.SpringContextHolder;
import org.openscada.opc.lib.da.Server;
import org.springframework.beans.factory.annotation.Autowired;
import java.util.*;
/**
* 西门子-输送机驱动-贴标
*/
@Slf4j
@Data
@RequiredArgsConstructor
public class SiemensConveyorLabelingDeviceDriver extends AbstractOpcDeviceDriver implements DeviceDriver, ExecutableDeviceDriver, RouteableDeviceDriver, DeviceStageMonitor {
protected ItemProtocol itemProtocol = new ItemProtocol(this);
@Autowired
InstructionService instructionService = SpringContextHolder.getBean(InstructionService.class);
@Autowired
DeviceService deviceservice = SpringContextHolder.getBean(DeviceService.class);
@Autowired
RouteLineService routelineserver = SpringContextHolder.getBean(RouteLineService.class);
@Autowired
TaskService taskserver = SpringContextHolder.getBean(TaskService.class);
@Autowired
DeviceAppService deviceAppservice = SpringContextHolder.getBean(DeviceAppService.class);
@Autowired
RouteLineService routeLineService = SpringContextHolder.getBean(RouteLineService.class);
@Autowired
ParamService paramService = SpringContextHolder.getBean(ParamService.class);
@Autowired
AcsToWmsService acsToWmsService = SpringContextHolder.getBean(AcsToWmsService.class);
@Autowired
DeviceExecuteLogService logServer = SpringContextHolder.getBean("deviceExecuteLogServiceImpl");
@Autowired
NDCAgvService agvService = SpringContextHolder.getBean(NDCAgvService.class);
//当前指令
Instruction inst = null;
//工作模式
int mode = 0;
int last_mode = 0;
//光电信号
int move = 0;
int last_move = 0;
//托盘方向
int carrier_direction = 0;
int last_carrier_direction = 0;
//报警信号
int error = 0;
int last_error = 0;
//任务号
int task = 0;
int weight = 0;
int last_task = 0;
int agvphase = 0;
int phase = 0;
int index = 0;
Boolean isonline = true;
int hasGoods = 0;
String message = null;
Boolean iserror = false;
Integer heartbeat_tag;
private Date instruction_require_time = new Date();
private Date require_apply_labeling_time = new Date();
private Date require_apply_strangulation_time = new Date();
private Date require_empty_in_time = new Date();
private Date require_empty_out_time = new Date();
private int instruction_require_time_out;
//行架机械手申请任务成功标识
boolean requireSucess = false;
boolean requireApplyLabelingSuccess = false;
boolean requireApplyLaStrangulationSuccess = false;
boolean requireEmptyInSuccess = false;
boolean requireEmptyOutSuccess = false;
private int instruction_finished_time_out;
int branchProtocol = 0;
String inst_message;
//当前指令
//暂定 0就绪 1请求取货 2取货完成 3请求放货 4放货完成 5取货完成离开 6放货完成离开 7请求进入区域 8请求离开区域
int flag;
String device_code;
String vehicle_code;
@Override
public Device getDevice() {
return this.device;
}
@Override
public void execute() throws Exception {
String message = null;
try {
device_code = this.getDeviceCode();
mode = this.itemProtocol.getMode();
move = this.itemProtocol.getMove();
carrier_direction = this.itemProtocol.getCarrier_direction();
error = this.itemProtocol.getError();
task = this.itemProtocol.getTask();
weight = this.itemProtocol.getWeight();
if (mode != last_mode) {
requireSucess = false;
requireApplyLabelingSuccess = false;
requireApplyLaStrangulationSuccess =false;
requireEmptyInSuccess =false;
requireEmptyOutSuccess =false;
logServer.deviceItemValue(this.device_code, "mode", String.valueOf(mode));
logServer.deviceExecuteLog(this.device_code, "", "", "信号mode" + last_mode + "->" + mode);
}
if (move != last_move) {
if(move == 0 ){
this.clearWrite();
}
logServer.deviceItemValue(this.device_code, "move", String.valueOf(move));
logServer.deviceExecuteLog(this.device_code, "", "", "信号move" + last_move + "->" + move);
}
if (carrier_direction != last_carrier_direction) {
logServer.deviceItemValue(this.device_code, "carrier_direction", String.valueOf(carrier_direction));
logServer.deviceExecuteLog(this.device_code, "", "", "信号carrier_direction" + last_carrier_direction + "->" + carrier_direction);
}
if (error != last_error) {
logServer.deviceItemValue(this.device_code, "error", String.valueOf(error));
logServer.deviceExecuteLog(this.device_code, "", "", "信号error" + last_error + "->" + error);
}
if (task != last_task) {
logServer.deviceItemValue(this.device_code, "task", String.valueOf(task));
logServer.deviceExecuteLog(this.device_code, "", "", "信号task" + last_task + "->" + task);
}
if (mode == 2 && move != 0 && task > 0) {
//inst_message
inst = instructionService.findByCodeFromCache(String.valueOf(task));
if (inst != null) {
inst_message = "指令号:" + inst.getInstruction_code() + " " + inst.getStart_point_code() + "->" + inst.getNext_point_code() + " 载具号:" + inst.getVehicle_code();
if (StrUtil.equals(inst.getInstruction_status(), "1") && StrUtil.equals(this.getDeviceCode(), inst.getNext_device_code())) {
vehicle_code = inst.getVehicle_code();
finish_instruction();
}
if (StrUtil.equals(inst.getInstruction_status(), "0") && StrUtil.equals(this.getDeviceCode(), inst.getStart_device_code())) {
inst.setInstruction_status("1");
instructionService.update(inst);
}
}
}
} catch (Exception var17) {
inst_message = var17.getMessage();
logServer.deviceExecuteLog(this.getDevice_code(), "", "", "读取信号值时出现异常:" + var17.getMessage());
return;
}
// if (!this.itemProtocol.getIsonline()) {
// this.setIsonline(false);
// this.setIserror(true);
// message = "信号量同步异常";
// //未联机
// } else
if (mode == 0) {
this.setIsonline(false);
this.setIserror(true);
message = "未联机";
//有报警
// } else if (error != 0) {
// this.setIsonline(false);
// this.setIserror(true);
// message = "有报警";
// //无报警
} else {
this.setIsonline(true);
this.setIserror(false);
message = "";
Instruction instruction = null;
List toInstructions;
switch (mode) {
case 1:
log.debug("设备运转模式:等待工作");
break;
case 2:
//申请任务
if (move > 0 && !requireSucess) {
instruction_require();
}
break;
case 4:
//申请捆扎
if (move > 0 && !requireApplyLaStrangulationSuccess) {
applyLaStrangulation();
}
break;
case 5:
//申请贴标
if (move > 0 && !requireApplyLabelingSuccess) {
applyLabeling();
}
break;
case 6:
//空托盘满垛入库申请
if (move > 0 && !requireEmptyInSuccess) {
emptyIn();
}
if (move > 0 && !requireSucess) {
instruction_require();
}
break;
case 7:
//空盘出库申请
if (move == 0 && !requireEmptyOutSuccess) {
emptyOut();
}
break;
case 8:
//申请AGV任务
if (move == 0 && !requireSucess) {
applyAgvTask();
}
break;
}
}
last_mode = mode;
last_move = move;
last_carrier_direction = carrier_direction;
last_error = error;
last_task = task;
}
public boolean exe_error() {
if (this.error == 0) {
return true;
} else {
log.debug("设备报警");
return false;
}
}
public void clearWrite() {
List list = new ArrayList();
Map map = new HashMap();
map.put("code","to_target");
map.put("value","0");
list.add(map);
Map map2 = new HashMap();
map2.put("code","to_task");
map2.put("value","0");
list.add(map2);
Map map3 = new HashMap();
map3.put("code","to_command");
map3.put("value","0");
list.add(map3);
Map map4 = new HashMap();
map4.put("code","to_strap_times");
map4.put("value","0");
list.add(map4);
Map map5 = new HashMap();
map5.put("code","to_length");
map5.put("value","0");
list.add(map5);
Map map6 = new HashMap();
map6.put("code","to_weight");
map6.put("value","0");
list.add(map6);
Map map7 = new HashMap();
map7.put("code","to_height");
map7.put("value","0");
list.add(map7);
this.writing(list);
message = null;
vehicle_code = null;
}
public boolean exe_business() {
return true;
}
public synchronized boolean finish_instruction() throws Exception {
instructionService.finish(inst);
// requireSucess = false;
return true;
}
protected void thingToNothing() throws Exception {
requireSucess = false;
}
public void writing(String param, String value) {
String to_param = this.getDevice().getOpc_server_code() + "." + this.getDevice().getOpc_plc_code() + "." + this.getDevice().getDevice_code()
+ "." + param;
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<String, Object>();
itemMap.put(to_param, Integer.parseInt(value));
// itemMap.put(to_param, Integer.parseInt(value));
ReadUtil.write(itemMap, server);
logServer.deviceExecuteLog(device_code, "", "", "下发电气信号设备号:" + device_code + ",下发电气:" + to_param + ",下发电气值:" + value);
}
public void executing(Server server, Map<String, Object> itemMap) {
ReadUtil.write(itemMap, server);
}
public void writing(int command) {
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<String, Object>();
ReadUtil.write(itemMap, server);
}
@Override
public JSONObject getDeviceStatusName() {
JSONObject jo = new JSONObject();
String mode = "";
String move = "";
String carrier_direction = "";
if (this.getMode() == 0) {
mode = "脱机";
} else if (this.getMode() == 1) {
mode = "单机";
} else if (this.getMode() == 2) {
mode = "待机";
} else if (this.getMode() == 3) {
mode = "运行中";
} else if (this.getMode() == 4) {
mode = "申请捆扎中";
} else if (this.getMode() == 5) {
mode = "申请贴标中";
} else if (this.getMode() == 6) {
mode = "申请空盘入库中";
} else if (this.getMode() == 7) {
mode = "申请空盘出库中";
} else if (this.getMode() == 8) {
mode = "申请AGV任务中";
}
if (this.getMove() == 0) {
move = "无货";
jo.put("hasGoods", false);
} else if (this.getMove() == 1) {
move = "有货";
jo.put("hasGoods", true);
} else if (this.getMove() == 2) {
move = "有托盘有货";
jo.put("hasGoods", true);
}
if (this.carrier_direction == 1) {
carrier_direction = "正转";
} else if (this.carrier_direction == 2) {
carrier_direction = "反转";
}
String requireSucess = "0";
if (this.requireSucess) {
requireSucess = "1";
}
jo.put("device_name", this.getDevice().getDevice_name());
jo.put("mode", mode);
jo.put("move", move);
jo.put("carrier_direction", carrier_direction);
jo.put("task", task);
jo.put("isOnline", this.getIsonline());
jo.put("error", this.getError());
jo.put("isError", this.getIserror());
jo.put("message", this.getMessage());
jo.put("is_click", true);
jo.put("requireSucess", requireSucess);
jo.put("driver_type", "siemens_conveyor");
return jo;
}
@Override
public void setDeviceStatus(JSONObject data) {
String requestSucess = data.getString("requireSucess");
if (StrUtil.equals(requestSucess, "0")) {
this.requireSucess = false;
} else if(StrUtil.equals(requestSucess, "1")) {
this.requireSucess = true;
}
}
public void writing(List list) {
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<String, Object>();
for (int i = 0; i < list.size(); i++) {
Object ob = list.get(i);
JSONObject json = (JSONObject) JSONObject.toJSON(ob);
if (!StrUtil.isEmpty(json.getString("value"))) {
String to_param = this.getDevice().getOpc_server_code() + "." + this.getDevice().getOpc_plc_code() + "." + this.getDevice().getDevice_code()
+ "." + json.getString("code");
itemMap.put(to_param, json.getString("value"));
}
}
logServer.deviceExecuteLog(device_code, "", "", "下发电气信号:" + itemMap);
ReadUtil.write(itemMap, server);
}
/**
* 请求指令
*/
public synchronized boolean instruction_require() throws Exception {
Date date = new Date();
if (date.getTime() - this.instruction_require_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return false;
} else {
this.instruction_require_time = date;
//判断是否存在起点相同 任务状态就绪的任务
TaskDto taskdto = taskserver.findByStartCodeAndReady(device_code);
if (!ObjectUtil.isEmpty(taskdto)) {
// if (!ObjectUtils.isEmpty(instructionService.findByBarcodeFromCache(container_code))) {
// return false;
// }
//需要判断当前设备是否已经存在就绪的指令 如果存在就直接下发 不存在则创建
Instruction inst = instructionService.findByTaskcodeAndStatus(taskdto.getTask_code());
if(ObjectUtil.isNotEmpty(inst)){
List list = new ArrayList();
Map map = new HashMap();
if(StrUtil.isNotEmpty(taskdto.getTo_z())){
if(StrUtil.equals(taskdto.getTo_z(),"01")){
map.put("code","to_target");
map.put("value","102");
} else if(StrUtil.equals(taskdto.getTo_z(),"02")){
map.put("code","to_target");
map.put("value","201");
} else if(StrUtil.equals(taskdto.getTo_z(),"03")){
map.put("code","to_target");
map.put("value","301");
}
}
list.add(map);
Map map2 = new HashMap();
map2.put("code","to_task");
map2.put("value",inst.getInstruction_code());
list.add(map2);
Map map3 = new HashMap();
map3.put("code","to_command");
map3.put("value","1");
list.add(map3);
this.writing(list);
if( task != Integer.parseInt(inst.getInstruction_code())){
this.writing(list);
logServer.deviceExecuteLog(device_code, "", "", inst.getInstruction_code() + "再次下发电气信号");
}
message = "下发电气任务号成功";
requireSucess = true;
return true;
}
// type 5 输送任务
if(!StrUtil.equals(taskdto.getTask_type(),"5")){
return false;
}
String taskid = taskdto.getTask_id();
String taskcode = taskdto.getTask_code();
String vehiclecode = taskdto.getVehicle_code();
String priority = taskdto.getPriority();
String start_point_code = taskdto.getStart_point_code();
String start_device_code = taskdto.getStart_device_code();
String route_plan_code = taskdto.getRoute_plan_code();
String next_device_code = "";
/**
* 开始平均分配
*/
String this_coevice_code = taskserver.queryAssignedByDevice(device_code, taskdto.getNext_device_code());
if (StrUtil.isEmpty(this_coevice_code)) {
List<RouteLineDto> shortPathsList = routeLineService.getShortPathLines(start_device_code, taskdto.getNext_device_code(), route_plan_code);
RouteLineDto routeLineDto = shortPathsList.get(0);
String path = routeLineDto.getPath();
String type = routeLineDto.getType();
String[] str = path.split("->");
List<String> pathlist = Arrays.asList(str);
int index = 0;
for (int m = 0; m < pathlist.size(); m++) {
if (pathlist.get(m).equals(start_device_code)) {
index = m + 1;
break;
}
}
next_device_code = pathlist.get(index);
} else {
next_device_code = this_coevice_code;
}
//校验路由关系
List<RouteLineDto> shortPathsList = routeLineService.getShortPathLines(start_device_code, next_device_code, route_plan_code);
if (ObjectUtils.isEmpty(shortPathsList)) {
throw new RuntimeException("路由不通!");
}
Device startdevice = deviceAppservice.findDeviceByCode(start_device_code);
Device nextdevice = deviceAppservice.findDeviceByCode(next_device_code);
String next_point_code;
if (StrUtil.equals(deviceAppservice.findDeviceTypeByCode(next_device_code), "storage")) {
next_point_code = taskdto.getTo_x() + "-" + taskdto.getTo_y() + "-" + taskdto.getTo_z();
} else {
next_point_code = next_device_code;
}
Instruction instdto = new Instruction();
instdto.setInstruction_id(IdUtil.simpleUUID());
instdto.setRoute_plan_code(route_plan_code);
instdto.setRemark(taskdto.getRemark());
instdto.setMaterial(taskdto.getMaterial());
instdto.setQuantity(taskdto.getQuantity());
instdto.setTask_id(taskid);
instdto.setTask_code(taskcode);
instdto.setVehicle_code(vehiclecode);
String now = DateUtil.now();
instdto.setCreate_time(now);
instdto.setCreate_by("auto");
instdto.setStart_device_code(start_device_code);
instdto.setNext_device_code(next_device_code);
instdto.setStart_point_code(start_point_code);
instdto.setNext_point_code(next_point_code);
instdto.setPriority(priority);
instdto.setInstruction_status("0");
instdto.setExecute_device_code(start_point_code);
instructionService.create(instdto);
//创建指令后修改任务状态
taskdto.setTask_status("1");
taskserver.update(taskdto);
requireSucess = true;
String next_addr = nextdevice.getExtraValue().get("address").toString();
List list = new ArrayList();
Map map = new HashMap();
map.put("code","to_target");
map.put("value",next_addr);
list.add(map);
Map map2 = new HashMap();
map2.put("code","to_task");
map2.put("value",instdto.getInstruction_code());
list.add(map2);
Map map3 = new HashMap();
map3.put("code","to_command");
map3.put("value","1");
list.add(map3);
this.writing(list);
if( task != Integer.parseInt(inst.getInstruction_code())){
this.writing(list);
logServer.deviceExecuteLog(device_code, "", "", inst.getInstruction_code() + "再次下发电气信号");
}
} else {
//如果不存在则直接找对应指令
Instruction inst = instructionService.findByDeviceCodeFromCache(this.device_code);
if(ObjectUtil.isEmpty(inst)){
return false;
}
//当起点为行架任务的时候不需要请求下发
if(StrUtil.equals(inst.getInstruction_type(),"6")){
return false;
}
Device nextdevice = deviceAppservice.findDeviceByCode(inst.getNext_device_code());
String next_addr = nextdevice.getExtraValue().get("address").toString();
List list = new ArrayList();
Map map = new HashMap();
map.put("code","to_target");
map.put("value",next_addr);
list.add(map);
Map map2 = new HashMap();
map2.put("code","to_task");
map2.put("value",inst.getInstruction_code());
list.add(map2);
Map map3 = new HashMap();
map3.put("code","to_command");
map3.put("value","1");
list.add(map3);
this.writing(list);
if( task != Integer.parseInt(inst.getInstruction_code())){
this.writing(list);
logServer.deviceExecuteLog(device_code, "", "", inst.getInstruction_code() + "再次下发电气信号");
}
}
return true;
}
}
//申请贴标
public synchronized void applyLabeling() {
Date date = new Date();
if (date.getTime() - this.require_apply_labeling_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return;
} else {
this.require_apply_labeling_time = date;
String vehicle_code = "";
if(weight == 0 ){
logServer.deviceExecuteLog(device_code, "", "", "申请贴标电气设备重量:"+weight+"异常");
message = "申请贴标电气设备重量:"+weight+"异常";
throw new RuntimeException("重量为空!");
}
if(task >0 ){
Instruction instruction = instructionService.findByCodeFromCache(String.valueOf(task));
vehicle_code = instruction.getVehicle_code();
} else {
logServer.deviceExecuteLog(device_code, "", "", "申请贴标电气设备任务号:"+task+"异常");
message = "申请贴标电气设备任务号:"+task+"异常";
throw new RuntimeException("任务号为空!");
}
if(StrUtil.isEmpty(vehicle_code)){
logServer.deviceExecuteLog(device_code, "", "", "申请贴标电气设备任务号:"+task+"未找到载具号");
message = "申请贴标电气设备任务号:"+task+"未找到载具号";
throw new RuntimeException("载具号为空!");
}
ApplyLabelingAndBindingRequest applyLabelingAndBindingRequest =
new ApplyLabelingAndBindingRequest();
JSONObject device_json = WQLObject.getWQLObject("acs_storage_cell").query("storage_code ='" + this.device_code + "'").uniqueResult(0);
String start_point_code = null;
if (!ObjectUtil.isEmpty(device_json)) {
start_point_code = (String) device_json.get("parent_storage_code") == null ? this.device_code : (String) device_json.get("parent_storage_code");
}
applyLabelingAndBindingRequest.setDevice_code(start_point_code);
applyLabelingAndBindingRequest.setType("1");
applyLabelingAndBindingRequest.setVehicle_code(vehicle_code);
applyLabelingAndBindingRequest.setWeight(String.valueOf(weight/10));
ApplyLabelingAndBindingResponse applyLabelingAndBindingResponse = acsToWmsService.applyLabelingAndBindingRequest(applyLabelingAndBindingRequest);
if(applyLabelingAndBindingResponse.getstatus() == 200){
message ="申请贴标成功";
List list = new ArrayList();
Map map = new HashMap();
map.put("code","to_command");
map.put("value","5");
list.add(map);
this.writing(list);
this.writing(list);
message ="申请贴标下发电气信号成功";
requireApplyLabelingSuccess = true;
} else {
message = "申请贴标失败,"+applyLabelingAndBindingResponse.getMessage();
}
}
}
//申请捆扎
public synchronized void applyLaStrangulation() {
Date date = new Date();
if (date.getTime() - this.require_apply_strangulation_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return;
} else {
this.require_apply_strangulation_time = date;
String vehicle_code = "";
if(task >0 ){
Instruction instruction = instructionService.findByCodeFromCache(String.valueOf(task));
vehicle_code = instruction.getVehicle_code();
} else {
logServer.deviceExecuteLog(device_code, "", "", "申请捆扎电气设备任务号:"+task+"异常");
message = "申请捆扎电气设备任务号:"+task+"异常";
throw new RuntimeException("任务号为空!");
}
if(StrUtil.isEmpty(vehicle_code)){
logServer.deviceExecuteLog(device_code, "", "", "申请捆扎电气设备任务号:"+task+"未找到载具号");
message = "申请捆扎电气设备任务号:"+task+"未找到载具号";
throw new RuntimeException("载具号为空!");
}
ApplyLabelingAndBindingRequest applyLabelingAndBindingRequest =
new ApplyLabelingAndBindingRequest();
JSONObject device_json = WQLObject.getWQLObject("acs_storage_cell").query("storage_code ='" + this.device_code + "'").uniqueResult(0);
String start_point_code = null;
if (!ObjectUtil.isEmpty(device_json)) {
start_point_code = (String) device_json.get("parent_storage_code") == null ? this.device_code : (String) device_json.get("parent_storage_code");
}
applyLabelingAndBindingRequest.setDevice_code(start_point_code);
applyLabelingAndBindingRequest.setType("2");
applyLabelingAndBindingRequest.setVehicle_code(vehicle_code);
ApplyLabelingAndBindingResponse applyLabelingAndBindingResponse = acsToWmsService.applyLabelingAndBindingRequest(applyLabelingAndBindingRequest);
if(applyLabelingAndBindingResponse.getstatus() == 200) {
if(ObjectUtil.isNotEmpty( applyLabelingAndBindingResponse.getData())){
Map datas = applyLabelingAndBindingResponse.getData();
String length = datas.get("box_length").toString();
String width = datas.get("box_width").toString();
String box_high = datas.get("box_high").toString();
String bundle_times = datas.get("bundle_times").toString();
List list = new ArrayList();
Map map = new HashMap();
map.put("code","to_length");
map.put("value",length);
list.add(map);
Map map2 = new HashMap();
map2.put("code","to_weight");
map2.put("value",width);
list.add(map2);
Map map3 = new HashMap();
map3.put("code","to_height");
map3.put("value",box_high);
list.add(map3);
Map map4 = new HashMap();
map4.put("code","to_strap_times");
map4.put("value",bundle_times);
list.add(map4);
Map map5 = new HashMap();
map5.put("code","to_command");
map5.put("value","4");
list.add(map5);
this.writing(list);
this.writing(list);
message ="申请贴标成功";
requireApplyLaStrangulationSuccess = true;
} else {
message = "未返回尺寸信息";
}
} else {
message = applyLabelingAndBindingResponse.getMessage();
}
}
}
public synchronized void emptyIn() {
Date date = new Date();
if (date.getTime() - this.require_empty_in_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return;
} else {
this.require_empty_in_time = date;
if (StrUtil.equals(paramService.findByCode(AcsConfig.HASWMS).getValue(), "1")) {
message = "申请空盘入库任务中...";
JSONObject apply = new JSONObject();
apply.put("device_code", device_code);
apply.put("type","2");
String str = acsToWmsService.applyTaskToWms(apply);
JSONObject jo = JSON.parseObject(str);
if (ObjectUtil.isEmpty(jo)) {
message = "申请空盘入库接口不通";
} else {
if (jo.getInteger("status") == 200) {
message = "申请空盘入库成功";
requireEmptyInSuccess = true;
} else {
requireEmptyInSuccess = false;
message = "申请空盘入库失败,"+jo.get("message").toString();
}
}
}
}
}
public synchronized void applyAgvTask() {
Date date = new Date();
if (date.getTime() - this.instruction_require_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return;
} else {
this.instruction_require_time = date;
if (StrUtil.equals(paramService.findByCode(AcsConfig.HASWMS).getValue(), "1")) {
message = "申请AGV搬运任务中...";
JSONObject apply = new JSONObject();
apply.put("device_code", device_code);
apply.put("type","1");
String str = acsToWmsService.applyTaskToWms(apply);
JSONObject jo = JSON.parseObject(str);
if (ObjectUtil.isEmpty(jo)) {
message = "申请AGV搬运任务接口不通";
} else {
if (jo.getInteger("status") == 200) {
message = "申请AGV搬运任务成功";
requireEmptyOutSuccess = true;
} else {
requireEmptyOutSuccess = false;
message = "申请AGV搬运任务失败,"+jo.get("message").toString();
}
}
}
}
}
public synchronized void emptyOut() {
Date date = new Date();
if (date.getTime() - this.require_empty_out_time.getTime() < (long) this.instruction_require_time_out) {
log.trace("触发时间因为小于{}毫秒,而被无视", this.instruction_require_time_out);
return;
} else {
this.require_empty_out_time = date;
if (StrUtil.equals(paramService.findByCode(AcsConfig.HASWMS).getValue(), "1")) {
message = "申请空盘出库任务中...";
JSONObject apply = new JSONObject();
apply.put("device_code", device_code);
apply.put("type","3");
String str = acsToWmsService.applyTaskToWms(apply);
JSONObject jo = JSON.parseObject(str);
if (ObjectUtil.isEmpty(jo)) {
message = "申请空盘出库接口不通";
} else {
if (jo.getInteger("status") == 200) {
message = "申请空盘出库成功";
requireEmptyOutSuccess = true;
} else {
requireEmptyOutSuccess = false;
message = "申请空盘出库失败,"+jo.get("message").toString();
}
}
}
}
}
}

View File

@@ -1,5 +1,6 @@
package org.nl.acs.device_driver.basedriver.standard_conveyor_control_with_scanner;
import cn.hutool.core.util.StrUtil;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
@@ -24,6 +25,11 @@ public class ItemProtocol {
public static String item_error = "error";
//任务号
public static String item_task = "task";
//条码长度
public static String item_barcode_length = "barcode_length";
//条码
public static String item_barcode = "barcode";
//下发命令
public static String item_to_command = "to_command";
@@ -73,6 +79,14 @@ public class ItemProtocol {
return this.getOpcIntegerValue(item_task);
}
public int getBarCode_length() {
return this.getOpcIntegerValue(item_barcode_length);
}
public String getplcBarCode() {
return this.getOpcStringValue(item_barcode);
}
Boolean isonline;
@@ -89,27 +103,39 @@ public class ItemProtocol {
}
public String getOpcStringValue(String protocol) {
String value = this.driver.getStringValue(protocol);
if (StrUtil.isEmpty(value)) {
} else {
return value;
}
return "0";
}
public static List<ItemDto> getReadableItemDtos() {
ArrayList list = new ArrayList();
list.add(new ItemDto(item_heartbeat, "心跳", "DB600.B0"));
list.add(new ItemDto(item_mode, "工作模式", "DB600.B2"));
list.add(new ItemDto(item_move, "光电信号", "DB600.B3"));
list.add(new ItemDto(item_carrier_direction, "托盘方向", "DB600.B4"));
list.add(new ItemDto(item_error, "报警信号", "DB600.B6"));
list.add(new ItemDto(item_task, "任务号", "DB600.D10"));
list.add(new ItemDto(item_heartbeat, "心跳", "DB101.B0"));
list.add(new ItemDto(item_mode, "工作模式", "DB101.B252"));
list.add(new ItemDto(item_move, "光电信号", "DB101.B253"));
list.add(new ItemDto(item_carrier_direction, "托盘方向", "DB101.B254"));
list.add(new ItemDto(item_error, "报警信号", "DB101.B256"));
list.add(new ItemDto(item_task, "任务号", "DB101.D260"));
list.add(new ItemDto(item_barcode_length, "条码长度", "DB101.B800"));
list.add(new ItemDto(item_barcode, "条码", "DB101.STRING802.50"));
return list;
}
public static List<ItemDto> getWriteableItemDtos() {
ArrayList list = new ArrayList();
list.add(new ItemDto(item_to_command, "下发命令", "DB601.W2"));
list.add(new ItemDto(item_to_target, "下发目标站", "DB601.W4"));
list.add(new ItemDto(item_to_task, "下发任务号", "DB601.D8"));
list.add(new ItemDto(item_to_strap_times, "捆扎次数", "DB601.W12"));
list.add(new ItemDto(item_to_length, "木箱长度", "DB601.W14"));
list.add(new ItemDto(item_to_weight, "木箱宽度", "DB601.W16"));
list.add(new ItemDto(item_to_height, "木箱高度", "DB601.W18"));
list.add(new ItemDto(item_to_command, "下发命令", "DB102.W252"));
list.add(new ItemDto(item_to_target, "下发目标站", "DB102.W254"));
list.add(new ItemDto(item_to_task, "下发任务号", "DB102.D258"));
// list.add(new ItemDto(item_to_strap_times, "捆扎次数", "DB102.W12"));
// list.add(new ItemDto(item_to_length, "木箱长度", "DB102.W14"));
// list.add(new ItemDto(item_to_weight, "木箱宽度", "DB102.W16"));
// list.add(new ItemDto(item_to_height, "木箱高度", "DB102.W18"));
return list;
}

View File

@@ -84,6 +84,8 @@ public class StandardCoveyorControlWithScannerDeviceDriver extends AbstractOpcDe
int action = 0;
int error = 0;
int task = 0;
String plcbarcode = null;
int plcbarcode_length = 0;
Boolean isonline = true;
@@ -178,6 +180,8 @@ public class StandardCoveyorControlWithScannerDeviceDriver extends AbstractOpcDe
move = this.itemProtocol.getMove();
error = this.itemProtocol.getError();
task = this.itemProtocol.getTask();
plcbarcode = this.itemProtocol.getplcBarCode();
plcbarcode_length = this.itemProtocol.getBarCode_length();
if (mode != last_mode) {
this.setRequireSucess(false);
@@ -230,11 +234,22 @@ public class StandardCoveyorControlWithScannerDeviceDriver extends AbstractOpcDe
break;
case 2:
//申请任务
if (move > 0 && !StrUtil.isEmpty(barcode()) && !requireSucess) {
instruction_require(barcode());
String newBarcode = null;
if(!StrUtil.equals(plcbarcode,"0")){
newBarcode = plcbarcode;
} else {
if(!StrUtil.isEmpty(barcode())){
newBarcode = barcode();
} else {
break;
}
}
if (move > 0 && !StrUtil.isEmpty(barcode()) && !applySucess) {
instruction_apply(barcode());
if (move > 0 && !StrUtil.isEmpty(newBarcode) && !requireSucess) {
instruction_require(newBarcode);
}
if (move > 0 && !StrUtil.isEmpty(newBarcode) && !applySucess) {
instruction_apply(newBarcode);
}
}
switch (flag) {

View File

@@ -12,4 +12,7 @@ public class ApplyLabelingAndBindingRequest extends BaseRequest {
* 3:烘箱
*/
private String type;
private String weight;
}

View File

@@ -231,11 +231,13 @@ public class InstructionServiceImpl implements InstructionService, ApplicationAu
@Override
public Instruction findByTaskcodeAndStatus(String code) {
WQLObject wo = WQLObject.getWQLObject("acs_instruction");
JSONObject json = wo.query("task_code ='" + code + "' and instruction_status = '0'").uniqueResult(0);
if (ObjectUtil.isNotEmpty(json)){
final Instruction obj = json.toJavaObject(Instruction.class);
return obj;
Iterator var3 = instructions.iterator();
while (var3.hasNext()) {
Instruction instruction = (Instruction) var3.next();
if (StrUtil.equals(instruction.getTask_code(), code)
&& StrUtil.equals(instruction.getInstruction_status(), "0")) {
return instruction;
}
}
return null;
}

View File

@@ -117,7 +117,7 @@ public class DeviceOpcProtocolRunable implements Runnable {
log.trace("{} 读取耗时:{}", tag, duration);
if (duration > 1000L) {
if (!time_out) {
log.warn("{} 读取超时 : {}", tag, duration);
log.warn(" {} 读取超时 : {} ", tag, duration);
}
time_out = true;