修改
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@@ -320,7 +320,7 @@ public class DeviceScreenServiceImpl implements DeviceScreenService {
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@Override
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public JSONObject deviceCensus(JSONObject param) {
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JSONArray pro_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "6").process().getResultJSONArray(0);
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JSONArray pro_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "10").process().getResultJSONArray(0);
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JSONArray result = new JSONArray();
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for (int i = 0; i < pro_rows.size(); i++) {
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JSONObject pro = pro_rows.getJSONObject(i);
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@@ -328,15 +328,15 @@ public class DeviceScreenServiceImpl implements DeviceScreenService {
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int total_num = pro.getIntValue("total_num");
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String workprocedure_id = pro.getString("workprocedure_id");
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//查询故障设备
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JSONArray err_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "7").addParam("workprocedure_id",workprocedure_id).process().getResultJSONArray(0);
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JSONArray err_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "7").addParam("workprocedure_id", workprocedure_id).process().getResultJSONArray(0);
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int err_device = err_rows.size();
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//查询运行设备
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JSONArray run_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "8").addParam("workprocedure_id",workprocedure_id).process().getResultJSONArray(0);
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JSONArray run_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "8").addParam("workprocedure_id", workprocedure_id).process().getResultJSONArray(0);
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int run_device = run_rows.size();
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//查询有工单,没有故障的设备
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JSONArray task_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "9").addParam("workprocedure_id",workprocedure_id).process().getResultJSONArray(0);
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JSONArray task_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "9").addParam("workprocedure_id", workprocedure_id).process().getResultJSONArray(0);
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//查询暂未生产设备
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int prepare_device = task_rows.size() - run_device;
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@@ -370,13 +370,14 @@ public class DeviceScreenServiceImpl implements DeviceScreenService {
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@Override
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public JSONObject deviceUseRate(JSONObject param) {
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JSONArray pro_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "6").process().getResultJSONArray(0);
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JSONArray pro_rows = WQL.getWO("QDEVICE_SCREEN").addParam("flag", "10").process().getResultJSONArray(0);
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JSONArray result = new JSONArray();
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for (int i = 0; i < pro_rows.size(); i++) {
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JSONObject pro = pro_rows.getJSONObject(i);
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JSONObject jo = new JSONObject();
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jo.put("workprocedure_name", pro.getString("workprocedure_name"));
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jo.put("teep",(i+1)*10);
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jo.put("teep", (i + 1) * 10);
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result.add(jo);
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}
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JSONObject returnjo = new JSONObject();
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returnjo.put("code", "1");
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@@ -394,25 +395,31 @@ public class DeviceScreenServiceImpl implements DeviceScreenService {
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int product_qty = 0;
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JSONObject device = device_rows.getJSONObject(i);
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String device_id = device.getString("device_id");
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JSONArray order_rows = WQLObject.getWQLObject("mps_bd_produceshiftorder").query("device_id = '"+device_id+"' AND produce_date like '"+date+"' AND is_delete = '0'").getResultJSONArray(0);
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JSONArray order_rows = WQLObject.getWQLObject("mps_bd_produceshiftorder").query("device_id = '" + device_id + "' AND produce_date like '" + date + "' AND is_delete = '0'").getResultJSONArray(0);
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for (int j = 0; j < order_rows.size(); j++) {
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JSONObject order = order_rows.getJSONObject(i);
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product_qty += order.getIntValue("real_qty");
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}
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device.put("product_qty",product_qty);
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device.put("product_qty", product_qty);
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//查询最近的一条开机状态
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JSONObject start_jo = WQLObject.getWQLObject("pdm_bi_devicerunstatusrecord").query("device_id = '"+device_id+"' AND status_type = '02' order by end_time desc").uniqueResult(0);
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device.put("start_time",start_jo.getString("end_time"));
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if (StrUtil.isEmpty(device.getString("end_time"))){
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JSONObject start_jo = WQLObject.getWQLObject("pdm_bi_devicerunstatusrecord").query("device_id = '" + device_id + "' AND status_type = '02' order by end_time desc").uniqueResult(0);
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if (ObjectUtil.isNotEmpty(start_jo)) {
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device.put("start_time", start_jo.getString("end_time"));
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}
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if (StrUtil.isEmpty(device.getString("status_type"))) {
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//查询最近的一条关机状态
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JSONObject end_jo = WQLObject.getWQLObject("pdm_bi_devicerunstatusrecord").query("device_id = '"+device_id+"' AND status_type = '01' order by end_time desc").uniqueResult(0);
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device.put("end_time",end_jo.getString("end_time"));
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JSONObject end_jo = WQLObject.getWQLObject("pdm_bi_devicerunstatusrecord").query("device_id = '" + device_id + "' AND status_type = '01' order by end_time desc").uniqueResult(0);
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if (ObjectUtil.isNotEmpty(end_jo)) {
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device.put("end_time", end_jo.getString("end_time"));
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}
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}
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//查询最近的一个工单
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JSONObject order_jo = WQLObject.getWQLObject("mps_bd_produceshiftorder").query("device_id = '"+device_id+"' AND is_delete = '0' AND is_actice = '1' order by realproducestart_date desc").uniqueResult(0);
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device.put("product_time",order_jo.getString("produce_date"));
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JSONObject order_jo = WQLObject.getWQLObject("mps_bd_produceshiftorder").query("device_id = '" + device_id + "' AND is_delete = '0' order by realproducestart_date desc").uniqueResult(0);
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if (ObjectUtil.isNotEmpty(order_jo)) {
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device.put("product_time", order_jo.getString("produce_date"));
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}
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result.add(device);
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}
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JSONObject returnjo = new JSONObject();
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@@ -433,58 +440,58 @@ public class DeviceScreenServiceImpl implements DeviceScreenService {
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}
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public JSONObject calculate(JSONObject jo) {
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String date = jo.getString("date")+"%";
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String date = jo.getString("date") + "%";
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String device_id = jo.getString("device_id");
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//type:1、目标;2、实际
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String type = jo.getString("type");
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//查询当天该设备的产量
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int total_qty = 0;
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JSONArray order_rows = WQLObject.getWQLObject("mps_bd_produceshiftorder").query("device_id = '"+device_id+"' AND produce_date like '"+date+"' AND is_delete = '0'").getResultJSONArray(0);
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JSONArray order_rows = WQLObject.getWQLObject("mps_bd_produceshiftorder").query("device_id = '" + device_id + "' AND produce_date like '" + date + "' AND is_delete = '0'").getResultJSONArray(0);
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for (int i = 0; i < order_rows.size(); i++) {
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JSONObject order = order_rows.getJSONObject(i);
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total_qty += order.getIntValue("real_qty");
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}
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//查询该设备对应的产能
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JSONObject device = WQLObject.getWQLObject("PDM_BI_Device").query("device_id = '"+device_id+"'").uniqueResult(0);
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JSONObject device = WQLObject.getWQLObject("PDM_BI_Device").query("device_id = '" + device_id + "'").uniqueResult(0);
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double productivity = device.getDoubleValue("productivity");
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//故障时间汇总
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JSONArray err_rows = WQLObject.getWQLObject("pdm_bi_devicerunstatusrecord").query("device_id = '"+device_id+"' AND status_type = '05' AND start_time like '"+date+"'").getResultJSONArray(0);
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JSONArray err_rows = WQLObject.getWQLObject("pdm_bi_devicerunstatusrecord").query("device_id = '" + device_id + "' AND status_type = '05' AND start_time like '" + date + "'").getResultJSONArray(0);
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double err_time = 0;
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for (int i = 0; i < err_rows.size(); i++) {
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JSONObject err_jo = err_rows.getJSONObject(i);
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String start_time = err_jo.getString("start_time");
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String end_time = err_jo.getString("end_time");
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if (StrUtil.isEmpty(end_time)){
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if (StrUtil.isEmpty(end_time)) {
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end_time = DateUtil.now();
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}
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long between = DateUtil.between(DateUtil.parse(start_time), DateUtil.parse(end_time), DateUnit.MINUTE);
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err_time += between;
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}
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err_time = NumberUtil.round(err_time,2).doubleValue();
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err_time = NumberUtil.round(err_time, 2).doubleValue();
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double oee = 0.0;
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//OEE计算目标:当天汇总/(产能x负荷时间);实际:(班制时间-故障时间)/班制时间 * (当天工单汇总/(产能*(符合时间-故障时间)))* 98%
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if (type.equals("1")){
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if (type.equals("1")) {
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//8是指符合时间,也就是每天的工作时间
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oee = NumberUtil.div(total_qty,NumberUtil.mul(8,productivity));
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}else {
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oee = NumberUtil.div(total_qty, NumberUtil.mul(8, productivity));
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} else {
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//(班制时间-故障时间)/班制时间
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double value1 = NumberUtil.div(NumberUtil.sub(8*60,err_time),8*60);
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double value1 = NumberUtil.div(NumberUtil.sub(8 * 60, err_time), 8 * 60);
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//(产能*(符合时间-故障时间)
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double value2 = NumberUtil.div(total_qty,NumberUtil.mul(productivity,value1));
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oee = NumberUtil.mul(value1,value2);
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double value2 = NumberUtil.div(total_qty, NumberUtil.mul(productivity, value1));
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oee = NumberUtil.mul(value1, value2);
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}
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double teep = 0.0;
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//TEEP计算:OEE*(班制时间-计划停机时间)/班制时间
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teep = NumberUtil.div(oee,0.9);
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teep = NumberUtil.div(oee, 0.9);
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JSONObject result = new JSONObject();
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result.put("oee",oee);
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result.put("teep",teep);
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result.put("oee", oee);
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result.put("teep", teep);
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return result;
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}
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}
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@@ -143,7 +143,7 @@
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IF 输入.flag = "6"
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QUERY
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SELECT
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COUNT( record_id ) AS err_times
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COUNT( record_id ) AS err_times,
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MAX( device.device_name ) AS device_name
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FROM
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pdm_bi_devicerunstatusrecord run
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@@ -161,7 +161,7 @@
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IF 输入.flag = "7"
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QUERY
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SELECT
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device_id
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device.device_id
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FROM
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pdm_bi_devicerunstatusrecord run
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LEFT JOIN pdm_bi_device device ON device.device_id = run.device_id
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@@ -179,7 +179,7 @@
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IF 输入.flag = "8"
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QUERY
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SELECT
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device_id
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device.device_id
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FROM
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pdm_bi_devicerunstatusrecord run
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LEFT JOIN pdm_bi_device device ON device.device_id = run.device_id
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