add 包装线

This commit is contained in:
周俊杰
2023-09-04 15:31:08 +08:00
parent c9c87b1ad6
commit 433abd04c6
6 changed files with 1062 additions and 4 deletions

View File

@@ -85,9 +85,9 @@ public enum DriverTypeEnum {
CONVEYOR_SSX_BARCODE(54, "conveyor_ssx_barcode", "标准版-下发条码输送线", "station"),
CONVEYOR_PRESS_STATION(54, "conveyor_press_station", "标准版-压制对接位", "station");
CONVEYOR_PRESS_STATION(54, "conveyor_press_station", "标准版-压制对接位", "station"),
PACKAGE_SITE(55, "package_site", "包装线工位", "station");
//驱动索引
private int index;
//驱动编码

View File

@@ -0,0 +1,162 @@
package org.nl.acs.device_driver.lnsh.package_site;
import lombok.Getter;
import lombok.Setter;
import lombok.extern.slf4j.Slf4j;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import org.nl.acs.device_driver.lnsh.lnsh_package_site.LnshPackageSiteDeviceDriver;
import java.util.ArrayList;
import java.util.List;
@Slf4j
@Getter
@Setter
public class ItemProtocol {
public static String item_heartbeat = "heartbeat";
public static String item_mode = "mode";
public static String item_move = "move";
public static String item_action = "action";
public static String item_ioaction = "ioaction";
public static String item_error = "error";
public static String item_vehicle_code = "vehicle_code";
public static String item_vehicle_type = "vehicle_type";
public static String item_task = "task";
public static String item_to_command = "to_command";
public static String item_to_vehicle_code = "to_vehicle_code";
public static String item_to_vehicle_type = "to_vehicle_type";
public static String item_to_is_package = "to_is_package";
public static String item_is_weight = "is_weight";
public static String item_material = "material";
public static String item_barcode = "barcode";
public static String item_to_target = "to_target";
public static String item_to_task= "to_task";
public static String item_is_message= "is_message";
Boolean isonline;
private PackageSiteDeviceDriver driver;
public ItemProtocol(PackageSiteDeviceDriver driver) {
this.driver = driver;
}
public int getTo_target() {
return this.getOpcIntegerValue(item_to_target);
}
public int getTo_task() {
return this.getOpcIntegerValue(item_to_task);
}
public int getHeartbeat() {
return this.getOpcIntegerValue(item_heartbeat);
}
public int getMode() {
return this.getOpcIntegerValue(item_mode);
}
public int getBarcode() {
return this.getOpcIntegerValue(item_barcode);
}
public String getMaterial() {
return this.getOpcStringValue(item_material);
}
public String getmessage() {
return this.getOpcStringValue(item_is_message);
}
public int getTask() { return this.getOpcIntegerValue(item_task); }
public int getWeight() { return this.getOpcIntegerValue(item_is_weight);}
public int getMove() {
return this.getOpcIntegerValue(item_move);
}
public int getAction() {
return this.getOpcIntegerValue(item_action);
}
public int getIoaction() {
return this.getOpcIntegerValue(item_ioaction);
}
public int getError() {
return this.getOpcIntegerValue(item_error);
}
public int getVehicle_code() {
return this.getOpcIntegerValue(item_vehicle_code);
}
public int getVehicle_type() {
return this.getOpcIntegerValue(item_vehicle_type);
}
public int getTo_command() {
return this.getOpcIntegerValue(item_to_command);
}
public int getTo_vehicle_code() {
return this.getOpcIntegerValue(item_to_vehicle_code);
}
public int getTo_vehicle_type() {
return this.getOpcIntegerValue(item_to_vehicle_type);
}
//是否有货
public int hasGoods(int move) {
return move;
}
public int getOpcIntegerValue(String protocol) {
Integer value = this.driver.getIntegeregerValue(protocol);
if (value == null) {
// log.error(this.getDriver().getDeviceCode() + ":protocol " + protocol + " 信号同步异常!");
setIsonline(false);
} else {
setIsonline(true);
return value;
}
return 0;
}
public String getOpcStringValue(String protocol) {
String value = this.driver.getStringValue(protocol);
if (value == null) {
// log.error("读取错误!");
} else {
return value;
}
return "";
}
public static List<ItemDto> getReadableItemDtos() {
ArrayList<ItemDto> list = new ArrayList<>();
list.add(new ItemDto(item_heartbeat, "心跳", "DB51.B0"));
list.add(new ItemDto(item_mode, "工作模式", "DB51.B1", Boolean.valueOf(true)));
list.add(new ItemDto(item_move, "光电开关信号", "DB51.B2"));
list.add(new ItemDto(item_action, "取放信号", "DB51.B3"));
list.add(new ItemDto(item_ioaction, "进出信号", "DB51.B4"));
list.add(new ItemDto(item_error, "报警信号", "DB51.B5"));
list.add(new ItemDto(item_task, "任务号", "DB51.D6"));
list.add(new ItemDto(item_is_weight, "重量", "DB51.D10"));
list.add(new ItemDto(item_material, "物料", "DB51.STRING14.50"));
list.add(new ItemDto(item_barcode, "条码", "DB51.W66"));
return list;
}
public static List<ItemDto> getWriteableItemDtos() {
ArrayList<ItemDto> list = new ArrayList<>();
list.add(new ItemDto(item_to_command, "下发指令", "DB51.B0", Boolean.TRUE));
list.add(new ItemDto(item_to_target, "下发目标站", "DB51.B2"));
list.add(new ItemDto(item_to_task, "下发任务号", "DB51.B4"));
list.add(new ItemDto(item_to_is_package, "下发是否包装", "DB51.B8"));
list.add(new ItemDto(item_is_message, "下发信息反馈", "DB62.STRING10.50"));
return list;
}
}

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@@ -0,0 +1,62 @@
package org.nl.acs.device_driver.lnsh.package_site;
import org.nl.acs.device.device_driver.standard_inspect.ItemDto;
import org.nl.acs.device_driver.DeviceDriver;
import org.nl.acs.device_driver.defination.OpcDeviceDriverDefination;
import org.nl.acs.opc.Device;
import org.nl.acs.opc.DeviceType;
import org.springframework.stereotype.Service;
import java.util.LinkedList;
import java.util.List;
/**
* 包装线工位
*
*/
@Service
public class PackageSiteDefination implements OpcDeviceDriverDefination {
@Override
public String getDriverCode() {
return "package_site";
}
@Override
public String getDriverName() {
return "包装线工位";
}
@Override
public String getDriverDescription() {
return "包装线工位";
}
@Override
public DeviceDriver getDriverInstance(Device device) {
return (new PackageSiteDeviceDriver()).setDevice(device).setDriverDefination(this);
}
@Override
public Class<? extends DeviceDriver> getDeviceDriverType() {
return PackageSiteDeviceDriver.class;
}
@Override
public List<DeviceType> getFitDeviceTypes() {
List<DeviceType> types = new LinkedList();
types.add(DeviceType.station);
return types;
}
@Override
public List<ItemDto> getReadableItemDtos() {
return ItemProtocol.getReadableItemDtos();
}
@Override
public List<ItemDto> getWriteableItemDtos() {
return ItemProtocol.getWriteableItemDtos();
}
}

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@@ -0,0 +1,343 @@
package org.nl.acs.device_driver.lnsh.package_site;
import com.alibaba.fastjson.JSONObject;
import lombok.Getter;
import lombok.RequiredArgsConstructor;
import lombok.Setter;
import lombok.extern.slf4j.Slf4j;
import org.nl.acs.device.device_driver.standard_inspect.ReadUtil;
import org.nl.acs.device.service.DeviceService;
import org.nl.acs.device_driver.DeviceDriver;
import org.nl.acs.device_driver.RouteableDeviceDriver;
import org.nl.acs.device_driver.driver.AbstractOpcDeviceDriver;
import org.nl.acs.device_driver.driver.ExecutableDeviceDriver;
import org.nl.acs.ext.wms.service.AcsToWmsService;
import org.nl.acs.instruction.service.InstructionService;
import org.nl.acs.instruction.service.dto.Instruction;
import org.nl.acs.log.service.DeviceExecuteLogService;
import org.nl.acs.monitor.DeviceStageMonitor;
import org.nl.acs.opc.Device;
import org.nl.acs.route.service.RouteLineService;
import org.nl.acs.task.service.TaskService;
import org.nl.modules.wql.util.SpringContextHolder;
import org.openscada.opc.lib.da.Server;
import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
/**
* 晟华-包装线工位
*/
@Slf4j
@Getter
@Setter
@RequiredArgsConstructor
public class PackageSiteDeviceDriver extends AbstractOpcDeviceDriver implements DeviceDriver, ExecutableDeviceDriver, RouteableDeviceDriver, DeviceStageMonitor {
// protected org.nl.acs.device_driver.lnsh.lnsh_package_site.ItemProtocol itemProtocol = new ItemProtocol(this);
protected ItemProtocol itemProtocol=new ItemProtocol(this);
InstructionService instructionService = SpringContextHolder.getBean("instructionServiceImpl");
DeviceService deviceservice = SpringContextHolder.getBean("deviceServiceImpl");
RouteLineService routelineserver = SpringContextHolder.getBean("routeLineServiceImpl");
TaskService taskserver = SpringContextHolder.getBean("taskServiceImpl");
DeviceExecuteLogService logServer = SpringContextHolder.getBean("deviceExecuteLogServiceImpl");
AcsToWmsService acsToWmsService = SpringContextHolder.getBean("acsToWmsServiceImpl");
//放货准备锁
String putReadyLock = null;
//有货标记
protected boolean has_goods_tag = false;
String device_code;
Boolean isonline = true;
int hasGoods = 0;
Boolean iserror = false;
boolean hasVehicle = false;
boolean isReady = false;
protected int instruction_num = 0;
protected int instruction_num_truth = 0;
private Date instruction_require_time = new Date();
private Date instruction_finished_time = new Date();
private int instruction_require_time_out = 3000;
boolean requireSucess = false;
private int instruction_finished_time_out;
private Date checkHeartbeattime = new Date();
private Date last_checkHeartbeattime = new Date();
int branchProtocol = 0;
//当前指令
Instruction inst = null;
//上次指令
Instruction last_inst = null;
//触摸屏手动触发任务
private Boolean is_has_task = false;
//暂定 0就绪 1请求取货 2取货完成 3请求放货 4放货完成 5取货完成离开 6放货完成离开 7请求进入区域 8请求离开区域
int flag;
String message;
int heartbeat = 0;
int last_heartbeat = 0;
int mode = 0;
int last_mode = 0;
int move = 0;
int last_move = 0;
int action = 0;
int last_action = 0;
int ioaction = 0;
int last_ioaction = 0;
int error = 0;
int last_error = 0;
int vehicle_code = 0;
int last_vehicle_code = 0;
int vehicle_type = 0;
int last_vehicle_type = 0;
int to_command = 0;
int last_to_command = 0;
int to_vehicle_code = 0;
int last_to_vehicle_code = 0;
int to_vehicle_type = 0;
int last_to_vehicle_type = 0;
@Override
public Device getDevice() {
return this.device;
}
@Override
public void execute() {
String message = null;
try {
device_code = this.getDeviceCode();
mode = this.itemProtocol.getMode();
move = this.itemProtocol.getMove();
action = this.itemProtocol.getAction();
ioaction = this.itemProtocol.getIoaction();
error = this.itemProtocol.getError();
vehicle_code = this.itemProtocol.getVehicle_code();
vehicle_type = this.itemProtocol.getVehicle_type();
if (mode != last_mode) {
this.setRequireSucess(false);
logServer.deviceItemValue(this.device_code, "mode", String.valueOf(mode));
logServer.deviceExecuteLog(this.device_code, "", "", "信号mode" + last_mode + " -> " + mode);
}
if (move != last_move) {
logServer.deviceItemValue(this.device_code, "move", String.valueOf(move));
logServer.deviceExecuteLog(this.device_code, "", "", "信号move" + last_move + " -> " + move);
}
if (action != last_action) {
logServer.deviceItemValue(this.device_code, "action", String.valueOf(action));
logServer.deviceExecuteLog(this.device_code, "", "", "信号action" + last_action + " -> " + action);
}
if (ioaction != last_ioaction) {
logServer.deviceItemValue(this.device_code, "ioaction", String.valueOf(ioaction));
logServer.deviceExecuteLog(this.device_code, "", "", "信号ioaction" + last_ioaction + " -> " + ioaction);
}
if (error != last_error) {
logServer.deviceItemValue(this.device_code, "error", String.valueOf(error));
logServer.deviceExecuteLog(this.device_code, "", "", "信号error" + last_error + " -> " + error);
}
if (vehicle_code != last_vehicle_code) {
logServer.deviceItemValue(this.device_code, "vehicle_code", String.valueOf(vehicle_code));
logServer.deviceExecuteLog(this.device_code, "", "", "信号vehicle_code" + last_vehicle_code + " -> " + vehicle_code);
}
if (vehicle_type != last_vehicle_type) {
logServer.deviceItemValue(this.device_code, "vehicle_type", String.valueOf(vehicle_type));
logServer.deviceExecuteLog(this.device_code, "", "", "信号vehicle_type" + last_vehicle_type + " -> " + vehicle_type);
}
} catch (Exception var17) {
return;
}
if (mode == 0) {
this.setIsonline(false);
this.setIserror(true);
message = "未联机";
//有报警
} else if (error != 0) {
this.setIsonline(false);
this.setIserror(true);
message = "有报警";
//无报警
} else {
this.setIsonline(true);
this.setIserror(false);
message = "";
Instruction instruction = null;
List toInstructions;
switch (mode) {
case 1:
log.debug("设备运转模式:等待工作");
break;
case 2:
break;
case 5:
}
}
last_mode = mode;
last_move = move;
last_action = action;
last_ioaction = ioaction;
last_error = error;
last_vehicle_code = vehicle_code;
last_vehicle_type = vehicle_type;
last_to_command = to_command;
last_to_vehicle_code = to_vehicle_code;
last_to_vehicle_type = to_vehicle_type;
}
public void writing(int command) {
String to_command = this.getDevice().getOpc_server_code() + "." + this.getDevice().getOpc_plc_code() + "." + this.getDevice().getDevice_code()
+ "." + org.nl.acs.device_driver.lnsh.lnsh_station.ItemProtocol.item_to_command;
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<String, Object>();
itemMap.put(to_command, command);
ReadUtil.write(itemMap, server);
ReadUtil.write(itemMap, server);
server.disconnect();
logServer.deviceExecuteLog(this.device_code, "", "", "to_command 写入 " + command);
}
public void writing(String param, String value) {
String to_param = this.getDevice().getOpc_server_code() + "." + this.getDevice().getOpc_plc_code() + "." + this.getDevice().getDevice_code()
+ "." + param;
String opcservcerid = this.getDevice().getOpc_server_id();
Server server = ReadUtil.getServer(opcservcerid);
Map<String, Object> itemMap = new HashMap<>();
itemMap.put(to_param, value);
ReadUtil.write(itemMap, server);
logServer.deviceExecuteLog(this.device_code, "", "", param + " 写入 " + value);
}
public String toString() {
return "";
}
@Override
public JSONObject getDeviceStatusName() throws Exception {
String mode;
String move;
String action;
String io_action;
boolean hasGoods;
switch (this.mode) {
case 0:
mode = "脱机";
break;
case 2:
mode = "待机";
break;
case 3:
mode = "运行中";
break;
default:
mode = String.valueOf(this.mode);
}
if (this.move == 0) {
move = "无货";
hasGoods = false;
} else {
move = "有货";
hasGoods = true;
}
switch (this.action) {
case 1:
action = "允许取货";
break;
case 2:
action = "允许放货";
break;
case 3:
action = "允许取放";
break;
default:
action = "禁止取放";
}
switch (this.ioaction) {
case 1:
io_action = "允许进入";
break;
case 2:
io_action = "允许离开";
break;
case 3:
io_action = "允许进入离开";
break;
default:
io_action = "禁止进入离开";
}
String error;
switch (this.error) {
case 1:
error = "急停中";
break;
case 2:
error = "光幕报警";
break;
case 3:
error = "本体报警";
break;
case 4:
error = "未排产报警";
break;
case 5:
error = "扫码故障";
break;
default:
error = String.valueOf(this.error);
}
JSONObject jo = new JSONObject();
jo.put("device_name", this.getDevice().getDevice_name());
jo.put("mode", mode);
jo.put("move", move);
jo.put("action", action);
jo.put("io_action", io_action);
jo.put("error", error);
jo.put("barcode", vehicle_code);
jo.put("container_type", vehicle_type);
jo.put("isError", iserror);
jo.put("isOnline", isonline);
jo.put("hasGoods", hasGoods);
jo.put("message", message);
return jo;
}
@Override
public void setDeviceStatus(JSONObject data) {
}
}