fix:生产下料、料桶叫料

This commit is contained in:
2026-01-16 18:25:19 +08:00
parent 806d3ff06b
commit 5bef3e815a
8 changed files with 167 additions and 87 deletions

View File

@@ -15,10 +15,14 @@
m.material_name, m.material_name,
m.material_spec, m.material_spec,
m.material_model, m.material_model,
m.material_type_id m.material_type_id,
g.bucket_code AS vehicle_code,
class.class_name
FROM FROM
`md_pd_groupbucket` g `md_pd_groupbucket` g
LEFT JOIN md_me_materialbase m ON m.material_id = g.material_id LEFT JOIN md_me_materialbase m ON m.material_id = g.material_id
LEFT JOIN md_pb_classstandard class ON class.class_id = m.material_type_id
WHERE WHERE
g.bucket_code = #{vehicleCode} g.bucket_code = #{vehicleCode}
</select> </select>
@@ -68,11 +72,13 @@
m.material_name, m.material_name,
m.material_spec, m.material_spec,
m.material_model, m.material_model,
m.material_type_id m.material_type_id,
class.class_name
FROM FROM
`md_pd_groupbucket` mg `md_pd_groupbucket` mg
LEFT JOIN st_ivt_structattr ss ON mg.bucket_code = ss.storagevehicle_code LEFT JOIN st_ivt_structattr ss ON mg.bucket_code = ss.storagevehicle_code
LEFT JOIN md_me_materialbase m ON m.material_id = mg.material_id LEFT JOIN md_me_materialbase m ON m.material_id = mg.material_id
LEFT JOIN md_pb_classstandard class ON class.class_id = m.material_type_id
WHERE IFNULL( ss.storagevehicle_code, '' ) <![CDATA[ <> ]]> '' WHERE IFNULL( ss.storagevehicle_code, '' ) <![CDATA[ <> ]]> ''
<if test="material_id != null and material_id != ''"> <if test="material_id != null and material_id != ''">
AND mg.material_id = #{material_id} AND mg.material_id = #{material_id}

View File

@@ -197,10 +197,23 @@ public class PdaCommonServiceImpl implements PdaCommonService {
return PdaResponse.requestOk("组盘成功!"); return PdaResponse.requestOk("组盘成功!");
} }
@SneakyThrows
@Override @Override
public PdaResponse inEmptyVehicle(JSONObject param) { public PdaResponse inEmptyVehicle(JSONObject param) {
log.info("手持请求空托盘入库:{}", param); log.info("手持请求空托盘入库:{}", param);
RLock lock = redissonClient.getLock("lock:inEmptyVehicle");
boolean tryLock = lock.tryLock(0, TimeUnit.SECONDS);
try {
if (tryLock) {
vehicleInService.create(param); vehicleInService.create(param);
} else {
throw new BadRequestException("速度太快啦,稍后再试...");
}
} finally {
if (tryLock) {
lock.unlock();
}
}
return PdaResponse.requestOk(); return PdaResponse.requestOk();
} }

View File

@@ -30,6 +30,7 @@ import org.nl.wms.pda.util.ThresholdChecker;
import org.nl.wms.sch_manage.enums.TaskStatus; import org.nl.wms.sch_manage.enums.TaskStatus;
import org.nl.wms.sch_manage.service.ISchBasePointService; import org.nl.wms.sch_manage.service.ISchBasePointService;
import org.nl.wms.sch_manage.service.ISchBaseTaskService; import org.nl.wms.sch_manage.service.ISchBaseTaskService;
import org.nl.wms.sch_manage.service.SecondaryPackagingService;
import org.nl.wms.sch_manage.service.dao.SchBasePoint; import org.nl.wms.sch_manage.service.dao.SchBasePoint;
import org.nl.wms.sch_manage.service.dao.SchBaseTask; import org.nl.wms.sch_manage.service.dao.SchBaseTask;
import org.nl.wms.sch_manage.service.util.AbstractTask; import org.nl.wms.sch_manage.service.util.AbstractTask;
@@ -109,6 +110,8 @@ public class PdaProductionServiceImpl implements PdaProductionService {
private IOStorInvDtlMapper ioStorInvDtlMapper; private IOStorInvDtlMapper ioStorInvDtlMapper;
@Resource @Resource
private ISysParamService paramService; private ISysParamService paramService;
@Resource
private SecondaryPackagingService secondaryPackagingService;
@Override @Override
public PdaResponse getGroupInfo(JSONObject param) { public PdaResponse getGroupInfo(JSONObject param) {
// search; // search;
@@ -168,7 +171,13 @@ public class PdaProductionServiceImpl implements PdaProductionService {
if (tasks.size() > 0) { if (tasks.size() > 0) {
throw new BadRequestException("该点位已创建过任务!"); throw new BadRequestException("该点位已创建过任务!");
} }
// 如果是缠绕调用ACS请求的方法创建任务
if ("CRHCQ".equals(endPoint.getRegion_code())) {
JSONObject crParam = new JSONObject();
crParam.put("device_code", param.get("point_code"));
secondaryPackagingService.wrappingCall(crParam);
return PdaResponse.requestOk();
}
JSONObject row = param.getJSONObject("row"); JSONObject row = param.getJSONObject("row");
Structattr structattr = structattrService.getByCode(row.getString("struct_code")); Structattr structattr = structattrService.getByCode(row.getString("struct_code"));
param.put("bill_type", IOSEnum.OUT_BILL_TYPE.code("批料出库")); param.put("bill_type", IOSEnum.OUT_BILL_TYPE.code("批料出库"));
@@ -203,7 +212,7 @@ public class PdaProductionServiceImpl implements PdaProductionService {
@Override @Override
public PdaResponse getPalletAssemblyOK(JSONObject param) { public PdaResponse getPalletAssemblyOK(JSONObject param) {
String search = param.getString("search"); String search = param.getString("bag_code");
if (ObjectUtil.isEmpty(search)) { if (ObjectUtil.isEmpty(search)) {
throw new BadRequestException("请输入袋号编码!"); throw new BadRequestException("请输入袋号编码!");
} }
@@ -265,6 +274,10 @@ public class PdaProductionServiceImpl implements PdaProductionService {
throw new BadRequestException("请扫点位!"); throw new BadRequestException("请扫点位!");
} }
point.setVehicle_code(""); point.setVehicle_code("");
point.setMaterial_code("");
point.setMaterial_name("");
point.setMaterial_qty("");
point.setIng_task_code("");
point.setPoint_status(IOSEnum.POINT_STATUS.code("空位")); point.setPoint_status(IOSEnum.POINT_STATUS.code("空位"));
point.setUpdate_id(SecurityUtils.getCurrentUserId()); point.setUpdate_id(SecurityUtils.getCurrentUserId());
point.setUpdate_name(SecurityUtils.getCurrentNickName()); point.setUpdate_name(SecurityUtils.getCurrentNickName());
@@ -273,32 +286,43 @@ public class PdaProductionServiceImpl implements PdaProductionService {
return PdaResponse.requestOk("取载具成功!"); return PdaResponse.requestOk("取载具成功!");
} }
@SneakyThrows
@Override @Override
@Transactional(rollbackFor = Exception.class) @Transactional(rollbackFor = Exception.class)
public PdaResponse leftoverMaterialBack(JSONObject param) { public PdaResponse leftoverMaterialBack(JSONObject param) {
// search, rows 按照托盘号原来的库区回去 // search, rows 按照托盘号原来的库区回去
RLock lock = redissonClient.getLock("lock:leftoverMaterialBack");
boolean tryLock = lock.tryLock(0, TimeUnit.SECONDS);
try {
if (tryLock) {
String search = param.getString("search"); String search = param.getString("search");
SchBasePoint startPoint = pointService.getByPointCode(search, false); SchBasePoint startPoint = pointService.getByPointCode(search, false);
if (ObjectUtil.isEmpty(startPoint)) {
startPoint = pointService.getByVehicleCodeOne(search, true);
}
if (ObjectUtil.isEmpty(startPoint)) { if (ObjectUtil.isEmpty(startPoint)) {
throw new BadRequestException("请扫点位!"); throw new BadRequestException("请扫点位!");
} }
if (ObjectUtil.isEmpty(startPoint.getVehicle_code())) { if (ObjectUtil.isEmpty(startPoint.getVehicle_code())) {
throw new BadRequestException("该点位没有载具信息!"); throw new BadRequestException("该点位没有载具信息!");
} }
List<Structattr> points = structattrService.getByVehicleCode(startPoint.getVehicle_code() // 查找之前的任务
, IOSEnum.LOCK_TYPE.code("其他锁"), false); List<SchBaseTask> list = taskService.list(new LambdaQueryWrapper<SchBaseTask>()
if (points.size() != 1) { .eq(SchBaseTask::getTask_status, TaskStatus.FINISHED.getCode())
throw new BadRequestException(points.size() > 1 .eq(SchBaseTask::getVehicle_code, startPoint.getVehicle_code())
? "该托盘号绑定在多个点位" + points.stream().map(Structattr::getStruct_code).collect(Collectors.toList()) + ",请检查!" .in(SchBaseTask::getConfig_code, "PalletOutTask")
: "该托盘号未绑定到点位或者点位被禁用或者点位以上锁,请检查!"); .orderByDesc(SchBaseTask::getTask_id));
if (list.size() == 0) {
throw new BadRequestException("找不到托盘原来的位置!");
} }
SchBaseTask task = list.get(0);
Structattr structattr = structattrService.getByCode(task.getPoint_code1());
List<JSONObject> res = groupplateService.getPalletViewByVehicleCode(startPoint.getVehicle_code() List<JSONObject> res = groupplateService.getPalletViewByVehicleCode(startPoint.getVehicle_code()
, Arrays.asList("2")); , Arrays.asList("2"));
if (res.size() > 0) { if (res.size() > 0) {
log.info("剩料回库"); log.info("剩料回库");
// 剩料回库 // 剩料回库
param.put("rows", res); param.put("rows", res);
Structattr structattr = points.get(0);
Sectattr sectattr = sectattrService.findByCode(structattr.getSect_code(), false); Sectattr sectattr = sectattrService.findByCode(structattr.getSect_code(), false);
param.put("bill_type", IOSEnum.IN_BILL_TYPE.code("剩料回库")); param.put("bill_type", IOSEnum.IN_BILL_TYPE.code("剩料回库"));
// 1 创建入库单、明细、分配明细 // 1 创建入库单、明细、分配明细
@@ -308,9 +332,6 @@ public class PdaProductionServiceImpl implements PdaProductionService {
// 2 调用手动分配 // 2 调用手动分配
param.put("sect_code", structattr.getSect_code()); param.put("sect_code", structattr.getSect_code());
param.put("sect_name", structattr.getSect_name()); param.put("sect_name", structattr.getSect_name());
param.put("struct_id", structattr.getStruct_id());
param.put("struct_name", structattr.getStruct_name());
param.put("struct_code", structattr.getStruct_code());
Map<String, Object> divObj = defaultPdaBuildParam.buildDivStructData(param, sectattr, invId, false); Map<String, Object> divObj = defaultPdaBuildParam.buildDivStructData(param, sectattr, invId, false);
rawAssistIStorService.divStruct(divObj); rawAssistIStorService.divStruct(divObj);
// 3 创建任务 // 3 创建任务
@@ -320,11 +341,19 @@ public class PdaProductionServiceImpl implements PdaProductionService {
log.info("空载具回库"); log.info("空载具回库");
// 空载具回库 // 空载具回库
JSONObject vin = new JSONObject(); JSONObject vin = new JSONObject();
vin.put("storagevehicle_code", startPoint.getVehicle_code()); vin.put("storagevehicle_code", task.getVehicle_code());
vin.put("sect_code", startPoint.getOut_sect()); vin.put("sect_code", structattr.getSect_code());
vin.put("point_code", startPoint.getPoint_code()); vin.put("point_code", startPoint.getPoint_code());
vehicleInService.create(vin); vehicleInService.create(vin);
} }
} else {
throw new BadRequestException("速度太快啦,稍后再试...");
}
} finally {
if (tryLock) {
lock.unlock();
}
}
return PdaResponse.requestOk(); return PdaResponse.requestOk();
} }
@@ -347,7 +376,7 @@ public class PdaProductionServiceImpl implements PdaProductionService {
String vehicleCode = param.getString("vehicle_code"); String vehicleCode = param.getString("vehicle_code");
List<JSONObject> res = groupplateService.getPalletViewByVehicleCode(vehicleCode, Arrays.asList("1")); List<JSONObject> res = groupplateService.getPalletViewByVehicleCode(vehicleCode, Arrays.asList("1"));
if (res.size() == 0) { if (res.size() == 0) {
throw new BadRequestException("当前托盘号不存在物料信息,请检查!"); throw new BadRequestException("当前托盘号" + vehicleCode + "不存在物料信息,请检查!");
} }
// 如果是仓位就需要走原辅料入库 // 如果是仓位就需要走原辅料入库
Sectattr sectCode = sectattrService.findByCode(param.getString("sect_code"), false); Sectattr sectCode = sectattrService.findByCode(param.getString("sect_code"), false);
@@ -364,7 +393,7 @@ public class PdaProductionServiceImpl implements PdaProductionService {
@Override @Override
public PdaResponse takeFinish(JSONObject param) { public PdaResponse takeFinish(JSONObject param) {
// todo: 下发允许AGV通过 // todo: 下发允许AGV通过
return null; return PdaResponse.requestOk();
} }
@Override @Override
@@ -382,14 +411,19 @@ public class PdaProductionServiceImpl implements PdaProductionService {
* 2、压片下料组盘后扫点位、载具点确认系统分配中间站空货位入库 * 2、压片下料组盘后扫点位、载具点确认系统分配中间站空货位入库
* 3、包衣下料组盘后扫点位点呼叫AGV系统呼叫AGV来取货扫点位、载具点确认系统分配中间站空货位入库 * 3、包衣下料组盘后扫点位点呼叫AGV系统呼叫AGV来取货扫点位、载具点确认系统分配中间站空货位入库
* 4、× 码垛完成后,扫点位、载具点确认,系统分配缓存点位搬运暂存; * 4、× 码垛完成后,扫点位、载具点确认,系统分配缓存点位搬运暂存;
* 5、缠膜完成后扫点位、载具点确认系统分配缓存点位搬运暂存 * 5、× 缠膜完成后,扫点位、载具点确认,系统分配缓存点位搬运暂存;
* @param param * @param param
* @return * @return
*/ */
@SneakyThrows
@Override @Override
public PdaResponse productionLine(JSONObject param) { public PdaResponse productionLine(JSONObject param) {
// point_code, vehicle_code // point_code, vehicle_code is_wait
log.info("手持下料:{}", param); log.info("手持下料:{}", param);
RLock lock = redissonClient.getLock("lock:inEmptyVehicle");
boolean tryLock = lock.tryLock(0, TimeUnit.SECONDS);
try {
if (tryLock) {
assertNotBlankJson(param, "载具号不能为空!", "vehicle_code"); assertNotBlankJson(param, "载具号不能为空!", "vehicle_code");
assertNotBlankJson(param, "点位不能为空!", "point_code"); assertNotBlankJson(param, "点位不能为空!", "point_code");
String pointCode = param.getString("point_code"); String pointCode = param.getString("point_code");
@@ -405,6 +439,14 @@ public class PdaProductionServiceImpl implements PdaProductionService {
// 压片/包衣下料 // 压片/包衣下料
AbstractTask task = taskFactory.getTask(IOSEnum.DOWN_CONFIG_CODE.code(point.getRegion_code())); AbstractTask task = taskFactory.getTask(IOSEnum.DOWN_CONFIG_CODE.code(point.getRegion_code()));
task.create(param); task.create(param);
} else {
throw new BadRequestException("速度太快啦,稍后再试...");
}
} finally {
if (tryLock) {
lock.unlock();
}
}
return PdaResponse.requestOk(); return PdaResponse.requestOk();
} }

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@@ -131,7 +131,7 @@ public class PdaWarehouseServiceImpl implements PdaWarehouseService {
if (points.size() != 1) { if (points.size() != 1) {
throw new BadRequestException(points.size() > 1 throw new BadRequestException(points.size() > 1
? "该托盘号绑定在多个点位" + points.stream().map(Structattr::getStruct_code).collect(Collectors.toList()) + ",请检查!" ? "该托盘号绑定在多个点位" + points.stream().map(Structattr::getStruct_code).collect(Collectors.toList()) + ",请检查!"
: "该托盘号未绑定到点位或者点位被禁用或者点位上锁,请检查!"); : "该托盘号未绑定到点位或者点位被禁用或者点位上锁,请检查!");
} }
startStruct = points.get(0); startStruct = points.get(0);
pointCode = startStruct.getStruct_code(); pointCode = startStruct.getStruct_code();

View File

@@ -156,4 +156,5 @@ public interface ISchBasePointService extends IService<SchBasePoint> {
*/ */
List<SchBasePoint> getCRUsedDevice(); List<SchBasePoint> getCRUsedDevice();
SchBasePoint getByVehicleCodeOne(String search, boolean flag);
} }

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@@ -151,6 +151,9 @@ public class SchBasePointServiceImpl extends ServiceImpl<SchBasePointMapper, Sch
if (ObjectUtil.isNotEmpty(pointStatus) && pointStatus.equals(PointStatusEnum.EMPTY_POINT.getCode())) { if (ObjectUtil.isNotEmpty(pointStatus) && pointStatus.equals(PointStatusEnum.EMPTY_POINT.getCode())) {
entity.setVehicle_type(""); entity.setVehicle_type("");
entity.setVehicle_code(""); entity.setVehicle_code("");
entity.setMaterial_name("");
entity.setMaterial_code("");
entity.setMaterial_qty("");
} }
pointMapper.updateById(entity); pointMapper.updateById(entity);
} }
@@ -340,4 +343,21 @@ public class SchBasePointServiceImpl extends ServiceImpl<SchBasePointMapper, Sch
public List<SchBasePoint> getCRUsedDevice() { public List<SchBasePoint> getCRUsedDevice() {
return this.baseMapper.getCRUsedDevice(); return this.baseMapper.getCRUsedDevice();
} }
@Override
public SchBasePoint getByVehicleCodeOne(String search, boolean flag) {
if (ObjectUtil.isEmpty(search)) {
throw new BadRequestException("想要通过托盘号查找点位,托盘号不能为空!");
}
List<SchBasePoint> vehicleCode = getByVehicleCode(search);
if (flag) {
if (vehicleCode.size() == 0) {
throw new BadRequestException("托盘号【" + search + "】没有绑定到点位上,请检查!");
}
if (vehicleCode.size() > 1) {
throw new BadRequestException("托盘号【" + search + "】绑定到多个点位上,请检查!");
}
}
return vehicleCode.get(0);
}
} }

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@@ -101,9 +101,7 @@ public class PalletOutTask extends AbstractTask {
// 点位上锁 // 点位上锁
structattrService.update(new LambdaUpdateWrapper<Structattr>() structattrService.update(new LambdaUpdateWrapper<Structattr>()
.set(Structattr::getLock_type, ObjectUtil.isNotEmpty(json.get("flag")) .set(Structattr::getLock_type, IOSEnum.LOCK_TYPE.code("出库锁"))
? IOSEnum.LOCK_TYPE.code("其他锁")
: IOSEnum.LOCK_TYPE.code("出库锁"))
.eq(Structattr::getStruct_code, task.getPoint_code1())); .eq(Structattr::getStruct_code, task.getPoint_code1()));
// 下发任务 // 下发任务
@@ -198,7 +196,8 @@ public class PalletOutTask extends AbstractTask {
JSONObject jsonObject = JSONObject.parseObject(taskObj.getRequest_param()); JSONObject jsonObject = JSONObject.parseObject(taskObj.getRequest_param());
// 解锁、库存清空 // 解锁、库存清空
outBillService.taskFinish(taskObj); outBillService.taskFinish(taskObj);
if (ObjectUtil.isNotEmpty(jsonObject.get("flag"))) { JSONObject ext = jsonObject.getJSONObject("ext");
if (ObjectUtil.isNotEmpty(ext.get("flag"))) {
this.taskConfirm(taskObj.getTask_code()); this.taskConfirm(taskObj.getTask_code());
} else { } else {
// 修改组盘信息 // 修改组盘信息

View File

@@ -193,16 +193,15 @@
m.material_model, m.material_model,
m.material_type_id, m.material_type_id,
s.supp_name, s.supp_name,
class.class_name,
mg.vehicle_code AS storagevehicle_code, mg.vehicle_code AS storagevehicle_code,
e.canuse_qty,
e.frozen_qty,
mg.qty AS plan_qty mg.qty AS plan_qty
FROM FROM
`st_ivt_structattr` ss `st_ivt_structattr` ss
LEFT JOIN md_pb_groupplate mg ON mg.vehicle_code = ss.storagevehicle_code LEFT JOIN md_pb_groupplate mg ON mg.vehicle_code = ss.storagevehicle_code AND mg.`status` = '2'
LEFT JOIN md_me_materialbase m ON m.material_id = mg.material_id LEFT JOIN md_me_materialbase m ON m.material_id = mg.material_id
LEFT JOIN md_cs_supplierbase s ON s.supp_code = mg.supp_code AND mg.`status` = '2' LEFT JOIN md_cs_supplierbase s ON s.supp_code = mg.supp_code
LEFT JOIN md_pb_storagevehicleext e ON ss.storagevehicle_code = e.storagevehicle_code LEFT JOIN md_pb_classstandard class ON class.class_id = m.material_type_id
WHERE WHERE
IFNULL(ss.storagevehicle_code,'') <![CDATA[ <> ]]> '' IFNULL(ss.storagevehicle_code,'') <![CDATA[ <> ]]> ''
AND IFNULL( mg.group_id, '' ) <![CDATA[ <> ]]> '' AND IFNULL( mg.group_id, '' ) <![CDATA[ <> ]]> ''